Genie S-65 Manuale utente

Operator’s Manual

with Maintenance Information

Third Edition

Second Printing

Part No. 82407

GenieS-60&GenieS-65 PartNo.82407

Operator's Manual Third Edition • Second Printing

First Edition: Third Printing, October 1996

Second Edition: Fifth Printing, July 2000

Third Edition: Second Printing, May 2004

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "S" is a trademark of Genie Industries.

Thesemachinescomplywith

ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Important

Read,understand and obey these safetyrulesand

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Genie Industries.

Contents

Page

Safety Rules.............................................................. 1

Controls ..................................................................... 9

Pre-operationInspection ........................................... 12

Maintenance ............................................................. 14

Function Tests.......................................................... 18

WorkplaceInspection................................................ 23

OperatingInstructions............................................... 24

TransportandLiftingInstructions .............................. 29

Decals ...................................................................... 32

Specifications ........................................................... 36

Internet:http://www.genielift.com

e-mail:[email protected]

PartNo.82407 GenieS-60&GenieS-65 1

Operator's Manual

Third Edition • Second Printing

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardoussituations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Alwaysperformapre-operationinspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understandandobeythe

manufacturer'sinstructionsandsafetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youare properly trained tosafelyoperate the

machine.

2 GenieS-60&GenieS-65 PartNo.82407

Operator's Manual Third Edition • Second Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

andapparatusinaccordancewithapplicable

governmentalregulationsandthefollowingchart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines.Personnelonthegroundor

in the platform must not touch or operate the

machine until energized power lines are shut off.

Donotoperate themachineduringlightningor

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants,equipment and materialsshall not

exceed the maximum platform capacity.

Maximum platform capacity 500 lbs 227 kg

Maximum platform capacity

S-60 with 6 Ft Platform

withpropercounterweight

configuration 750 lbs 340 kg

Maximum occupants 2

PartNo.82407 GenieS-60&GenieS-65 3

Operator's Manual

Third Edition • Second Printing

SAFETY RULES

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

If the tilt alarm sounds:

Do not extend, rotate or raise the boom above

horizontal. Move the machine to a firm, level

surface before raising the platform. If the tilt alarm

sounds when the platform is raised, use extreme

caution to retract the boom and lower the platform.

Donot rotate the boom while lowering. Move the

machine to a firm, level surface before raising the

platform.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain,debris, unstable or slipperysurfaces and

nearholesanddrop-offs.

Donot drive the machineon or near uneventerrain,

unstablesurfacesor otherhazardousconditions

withtheboom raised or extended.

Do not push off or pull toward any object outside

of the platform.

Maximum allowable

side force - ANSI &

CSA

150 lbs

667 N

Maximum allowable

manual force - CE

90 lbs

400 N

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not replace factory-installed tires with tires of

different specification or ply rating.

High flotation tires must be factory-installed. Do not

replacestandardfactory-installedtireswith high

flotation tires.

Do not modify or alter an aerial work platform

withoutpriorwrittenpermissionfromthe

manufacturer.Mountingattachmentsforholding

toolsor other materialsonto the platform,toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

4 GenieS-60&GenieS-65 PartNo.82407

Operator's Manual Third Edition • Second Printing

SAFETY RULES

Fall Hazards

Occupants must wear a

safety belt or harness in

accordancewith

governmentalregulations.

Attach the lanyard to the

anchorprovidedinthe

platform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gatebeforeoperating.

Do not place or attach overhanging loads to any

part of this machine.

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s)intheplatform.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, air-filled tires

areproperlyinflatedandlugnutsareproperly

tightened.

Models with 750 lb / 340 kg Capacity: Do not

attach a platform rated at 750 lbs / 340 kg to

machines with any other rated load. See the serial

plate for the maximum rated load.

Do not use the platform controls to free a platform

thatiscaught,snaggedorotherwiseprevented

from normal motion by an adjacent structure. All

personnelmustberemoved from the platform

before attempting to free the platform using the

groundcontrols.

PartNo.82407 GenieS-60&GenieS-65 5

Operator's Manual

Third Edition • Second Printing

SAFETY RULES

Do not lower the boom unless the area below is

clearofpersonnelandobstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

outand/orprecautionshavebeen taken to prevent

any potential collision.

Nostuntdrivingorhorseplaywhileoperating a

machine.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beaware of theboom position and tailswingwhen

rotatingtheturntable.

Checktheworkareaforoverheadobstructions or

otherpossiblehazards.

Beawareofcrushing hazardswhengraspingthe

platformguardrail.

Operators must comply with employer, job site and

governmentalrulesregardingtheuseofpersonal

protectiveequipment.

Observeandusecolor-codeddirectionarrowson

the platform controls and drive chassis for drive

and steer functions.

6 GenieS-60&GenieS-65 PartNo.82407

Operator's Manual Third Edition • Second Printing

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/orburnskin.

Alwaysoperate the machine inawell-ventilated

areatoavoidcarbonmonoxidepoisoning.

Impropercontactwithcomponentsunderanycover

will cause serious injury. Only trained maintenance

personnel should access compartments. Access

by the operator is only advised when performing a

pre-operationinspection.Allcompartmentsmust

remainclosedandsecuredduringoperation.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid

petroleumgas(LPG),gasoline, diesel fuel or other

explosive substances.

Donotrefuelthe machine with the engine running.

Refuel the machine and charge the battery only in

anopen,well-ventilatedareaawayfromsparks,

flames and lighted tobacco.

Donotoperate the machine in hazardouslocations

orlocationswherepotentially flammableor

explosive gases or particles may be present.

Donotsprayeitherintoengineequippedwithglow

plugs.

SAFETY RULES

Damaged Machine Hazards

Donotuse a damaged or malfunctioning machine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besureall maintenance has been performedas

specified in this manual and the

Genie S-60 &

GenieS-65ServiceManual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manualsare complete, legible andin the storage

containerlocatedonthe platform.

Component Damage Hazards

Do not use any battery or charger greater than 12V

tojump-start the engine.

Do not use the machine as a ground for welding.

PartNo.82407 GenieS-60&GenieS-65 7

Operator's Manual

Third Edition • Second Printing

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothingandeyewearwhen workingwithbatteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

SAFETY RULES

8 GenieS-60&GenieS-65 PartNo.82407

Operator's Manual Third Edition • Second Printing

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personneltopotentialpersonal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—usedtoindicatethe

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

seriousinjury.

Orange—usedtoindicatethe

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

SAFETY RULES

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