Genie Z-45 Manuale utente

Operator’s Manual

Z-45/25

Z-45/25J

Fourth Edition

First Printing

Part No. 114358

with

Maintenance

Information

DC Power

Bi-Energy Power

Operator's Manual

Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi Energy Part No.114358

Fourth Edition • First Printing

Fourth Edition: First Printing, May 2007

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "Z" is a trademark of Genie

Industries.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Genie Industries.

Contents

Page

Introduction ................................................................ 1

Symbol and Hazard Pictorials Definitions ................... 3

General Safety ........................................................... 5

Personal Safety ......................................................... 7

Work Area Safety....................................................... 8

Legend ...................................................................... 16

Controls .................................................................... 17

Inspections ............................................................... 24

Operating Instructions ............................................... 36

Transport and Lifting Instructions .............................. 42

Maintenance ............................................................. 45

Specifications ........................................................... 48

Internet: www.genielift.com

e-mail: [email protected]

Part No.114358 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy 1

Operator's Manual

Fourth Edition • First Printing

Introduction

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules before

going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Owners, Users and Operators:

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

We feel that you make a major contribution to

safety if you, as the equipment users and

operators:

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained/certified operators, directed

by informed and knowledgeable supervision,

running the machine.

If there is anything in this manual that is not clear

or which you believe should be added, please

Internet: www.genieind.com

Email: [email protected]

Operator's Manual Fourth Edition • First Printing

2 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part No.114358

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to an

aerial work site.

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

Hazard Classification

Genie uses symbols, color coding and signal words

to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a hazardous situation

which, if not avoided, could result

in property damage.

Red

Orange

Yellow

Blue

Part No.114358 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy 3

Operator's Manual

Fourth Edition • First Printing

Crush Hazard Fire Hazard

Electrocution

Hazard

Fall Hazard Crush Hazard

Symbol and Hazard Pictorials Definitions

Tip-over Hazard

Electrocution

Hazard

Maintain required

clearance

Keep away from

path of moving

platform

Only trained

maintenance

personnel should

access

compartments

Voltage rating for

power to platform Pressure rating for

air line to platform

Platform

tie-down

instructions, no jib

Chassis

tie-down

instructions

No Smoking

Explosion Hazard Burn Hazard

No Open Flames

Batteries used as

counterweight

Platform

tie-down

instructions, jib

No smoking

No flame.

Stop engine

Keep away from

moving parts

Keep off this

surface

Platform uphill:

1 Lower primary

2 Lower secondary

3 Retract primary

Platform downhill:

1 Retract primary

2 Lower secondary

3 Lower primary

Recovery procedure if tilt alarm sounds

while elevated.

Operator's Manual Fourth Edition • First Printing

4 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part No.114358

Lanyard

attachment point Wheel load

Grounded AC

3-wire outlet only

Replace damaged

wires and cords

Symbol and Hazard Pictorials Definitions

Read the

operator’s manual

Replace tires with

same tire

Bodily Injury

Hazard

Stay clear of belts

and fan when

engine is running

Burn hazard

Maximum

platform capacity

Maximum Manual

Force

Maximum Wind

Speed

Part No.114358 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy 5

Operator's Manual

Fourth Edition • First Printing

General Safety

Safety signs and locations

82548

114252

82487

82472

82544

82481

82548

114252 82544

82472

114248

114252

82487

82601

82604

114248

114345

82481

82487

114345

114249

114249 A

82604

82601

Operator's Manual Fourth Edition • First Printing

6 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part No.114358

General Safety

Safety signs and locations

82473 114247

114334

114345

82548

82544

82481

114252

114251

82481

114345

82548

114334 114247

114391 A

114391

114249

114249 A

82544

(Bi-Energy)

114391

(Bi-Energy)

114251

(Bi-Energy)

82473

(Bi-Energy)

114252

(Bi-Energy)

Part No.114358 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy 7

Operator's Manual

Fourth Edition • First Printing

Personal Safety

Fall Protection

Personal fall protection equipment (PFPE) is

required when operating this machine.

Occupants must wear a safety belt or harness in

accordance with governmental regulations. Attach

the lanyard to the anchor provided in the platform.

Operators must comply with employer, job site and

governmental rules regarding the use of personal

protective equipment.

All PFPE must comply with applicable

governmental regulations, and must be inspected

and used in accordance with the PFPE

manufacturer’s instructions.

Operator's Manual Fourth Edition • First Printing

8 Z-45/25 DC • Z-45/25J DC • Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part No.114358

Work Area Safety

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain required clearances from electrical power

lines and apparatus in accordance with applicable

governmental regulations and the following chart.

Line Voltage Required Clearance

0 to 50KV 10 ft 3.0 m

50 to 200KV 15 ft 4.6 m

200 to 350KV 20 ft 6.1 m

350 to 500KV 25 ft 7.6 m

500 to 750KV 35 ft 10.6 m

750 to 1000KV 45 ft 13.7 m

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground or

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants, equipment and materials shall not

exceed the maximum platform capacity.

Maximum platform capacity 227 kg

Maximum platform capacity

Machine equipped with

Aircraft Protection Package 200 kg

Maximum occupants 2

The weight of options and accessories, such as

pipe cradles, panel cradles and welders, will reduce

the rated platform capacity and must be factored

into the total platform load. See the decals on the

options and accessories.

If using accessories, read, understand and obey

the decals and instructions with the accessory.

Do not alter or disable the limit switches.

Do not use air-filled tires. These machines are

equipped with foam-filled tires. Wheel weight and

proper counterweight configuration are critical to

stability.

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

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