Genie 33547 Operators Manuale utente
Genie Superlift Contractor Part No. 33547
Operator's Manual First Edition • Ninth Printing
Copyright © 1995 by Genie Industries
First Edition: Ninth Printing, February 2009
"Genie" and "Superlift Contractor" are
registered trademarks of Genie Industries in
the U.S.A. and many other countries.
Printed on recycled paper
Printed in U.S.A.
Important
Read,understandandobey thesesafety rulesand
operatinginstructionsbeforeoperatingthismachine.
Onlytrainedandauthorizedpersonnelshallbe
permitted to operate this machine. This manual should
beconsidereda permanent partofyour machine and
should remain with the machine at all times. If you have
any questions, call Genie Industries.
Contents
Page
Safety ........................................................................ 1
Legend ....................................................................... 6
Pre-operationInspection ............................................ 7
Function Tests........................................................... 9
WorkplaceInspection................................................ 13
OperatingInstructions............................................... 14
LoadCapacityCharts................................................ 16
Decals ...................................................................... 18
TransportandLifting Instructions .............................. 22
Specifications ........................................................... 23
Contact us:
Internet:http://www.genielift.com
e-mail:[email protected]
PartNo.33547 GenieSuperliftContractor 1
Operator'sManualFirst Edition • Ninth Printing
Safety Rules
Warning
Failure to obey the instructions and
safety rules in this manual may
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
Knowandunderstandthesafetyrulesbefore
going on to the next section.
2 Alwaysperformapre-operation
inspection.
3 Always perform the function tests prior to
use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread, understandandobeythe
manufacturer'sinstructionsand safetyrules—
safetyandoperator'smanualsandmachine
decals.
Youread,understandandobeyemployer's
safety rules and worksite regulations.
Youread,understandandobeyallapplicable
governmentalregulations.
Youare properlytrained tosafely operate the
machine.
2 GenieSuperliftContractor PartNo.33547
Operator'sManual First Edition • Ninth Printing
Fall Hazards
Do not use as a personnel lifting platform or step.
Do not stand on the load handling attachments.
Do not climb on the mast.
Tip-over Hazards
Do not raise the load unless the stabilizers (if
equipped)andlegshavebeenfullyloweredand
locked and the casters are in full contact with the
ground.
Do not raise the load unless
theleg retainer pinsare
properlyinsertedthrough
the leg and the base.
Do not remove the leg
retainerpinswhilethe
machineisloadedand/or
raised.
Do not raise the load unless the machine is on a
firm, level surface.
Prior to use, check the work area for drop-offs,
holes, bumps, debris, unstable or slippery surfaces
orotherpossiblehazardousconditions.
SAFETY RULES
Do not raise the load unless
theloadhandling
attachmentisproperly
secured to the machine.
Do not use blocks to level
themachine.
Do not move the machine
with a raised load, except
forminorpositioning.
Do not operate the machine in strong or gusty
winds. Increasing the load surface area will
decrease machine stability in windy conditions.
Do not leave a load raised when windy conditions
mayoccur unless themachine(s) are properlyguy-
wired.
Do not exceed the rated load capacity. See Load
Capacity Charts section.
Avoid debris and uneven surfaces while rolling a
machine with the legs folded up.
Do not replace machine parts critical to stability or
structure with items of different weight or
specification.
Do not cause a horizontal force or side load to the
machine by raising or lowering a fixed or
overhangingload.
PartNo.33547 GenieSuperliftContractor 3
Operator'sManualFirst Edition • Ninth Printing
SAFETY RULES
Electrocution Hazards
This machine is not
electricallyinsulatedand
willnotprovideprotection
from contact with or
proximity to electrical
current.
Keep away from the
machine if it contacts
energizedpower lines.Personnel mustnot touch or
operate the machine until power lines are shut off.
Maintain safe distances away from electrical power
linesandapparatusinaccordancewithapplicable
governmentalregulationsandthefollowingchart.
Allow for mast movement and electrical line sway
or sag, and be aware of strong or gusty winds.
Do not use the machine as a ground for welding.
Do not place ladders or scaffolding against any part
of the machine.
Do not use the machine on a moving or mobile
surface or vehicle.
Collision Hazards
Checkthe work areafor
overheadobstructions
orotherpossible
hazards.
Do not tilt the machine
back unless the area is
clearofpersonneland
obstructions.
Usecommonsenseandplanningwhentransporting
the machine on an incline or slope.
Do not load for transport unless the machine and
vehicle are on a level surface. Use proper lifting
techniques to load the machine.
Lifting Hazards
Use proper lifting techniques to load or tip the
machine.
Useproperliftingtechniques wheninstallingor
removingtheloadhandlingattachments.
Voltage Minimum Safe
Approach Distance
Phase to Phase Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.1
50KV to 200KV 15 4.6
200KV to 350KV 20 6.1
350KV to 500KV 25 7.6
500KV to 750KV 35 10.7
750KV to 1000KV 45 13.7
4 GenieSuperliftContractor PartNo.33547
Operator'sManual First Edition • Ninth Printing
SAFETY RULES
Crushing Hazards
Keep hands and fingers away from folding legs and
otherpotential pinchpoints.
Do not raise if the load is not properly centered on
theloadhandlingattachment.
Do not raise unless the load is properly secured to
theloadhandlingattachment.
Donot standunderor
allowpersonnelunder
themachinewhenthe
load is raised.
Donot lowerthe load
unless the area below is
clearofpersonneland
obstructions.
Do not stand under the load. The safety brake
system (if equipped) will allow the load to drop 1 to
3 feet / 30 to 91 cm before locking the columns.
Maintain a firm grasp on the stabilizer when the
lock plates are released. The stabilizer will drop.
Maintain a firm grasp on the leg when the retaining
pin is removed. The leg will drop.
Maintain a firm grasp on the winch handles until the
brake is locked. The brake is locked when the load
will not cause the winch handles to turn.
Damaged Machine Hazards
Donot use adamaged or
malfunctioningmachine.
Do not use a machine with a
worn,frayed, kinkedor
damagedcable.
Do not use a machine with less
than four wraps of cable on the
winchdrumwhenthecarriage
is fully lowered.
Conductathorough
pre-operationinspectionpriorto
each use.
Be sure all decals are in place and legible.
Besure the operator'smanual is complete,legible
and in the storage container located on the
machine.
Maintainproperlubricationonthewinch.See
Genie
SuperliftContractor Parts and ServiceManual
for
details. Do not allow oil or grease on braking
surfaces.
Do not use any type of lubrication on the column
surfaces.
Bodily Injury Hazard
Do not grasp the cable.
Improper Use Hazard
Neverleave amachine unattendedwith a load.
Unauthorizedpersonnelmayattempttooperatethe
machinewithoutproperinstruction,creatingan
unsafecondition.
PartNo.33547 GenieSuperliftContractor 5
Operator'sManualFirst Edition • Ninth Printing
SAFETY RULES
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personneltopotentialpersonal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—usedtoindicatethe
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
seriousinjury.
Orange—usedtoindicatethe
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
seriousinjury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentiallyhazardoussituation
which, if not avoided, may cause
minorormoderateinjury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—usedtoindicateoperation
ormaintenanceinformation.
6 GenieSuperliftContractor PartNo.33547
Operator'sManual First Edition • Ninth Printing
1
Legend
7
9
2 3 4 5 6
8
14161718
21
22
7
24
25
15
20
11
7
10
12
7
19
1 Winch
2 Liftingbracket
3 Cable
4 Mast
5 Carriage
6 Standardforks
7 Loadhandlingattachment
retainingpin
8 Adjustable forks
9 Snappin
10 Boom
11 Shackle
12 Forkextension
13 Pipecradle
14 Leg swivel caster
15 Leg
16 Hold-downbar
17 Legretainingpin
18 Stabilizer(ifequipped)
19 Stabilizer caster
20 Base
21 Stabilizerbrace
22 Base swivel/lock caster with
brake
23 Transportwheel
24 Mastbrace
25 Loadingwheels/steer
handles
23
13
PartNo.33547 GenieSuperliftContractor 7
Operator'sManualFirst Edition • Ninth Printing
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardous situations.
2 Alwaysperformapre-operation
inspection.
Knowandunderstandthepre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
Thepre-operation inspection is a visualinspection
performed by the operator prior to each work shift.
This inspection is designed to discover if anything
isapparently wrongwitha machinebefore the
operator tests it.
Refer to the list on the next page and check each
of the items.
Ifdamageor any unauthorizedvariationfrom
factory delivered condition is discovered, the
machinemust betaggedand removedfrom
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer'sspecifications.Afterrepairsare
completed,theoperatormustperformapre-
operationinspectionagainbeforegoingontothe
function tests.
Pre-operation Inspection
8 GenieSuperliftContractor PartNo.33547
Operator'sManual First Edition • Ninth Printing
PRE-OPERATIONINSPECTION
Pre-operation Inspection
RBe sure that the operator’s manual is complete,
legibleand inthe storagecontainer locatedon
themachine.
RBe sure that all decals are legible and in place.
See Decals section.
Checkthe followingcomponents orareas for
damage,improperly installed ormissing parts and
unauthorizedmodifications:
RWinchandrelatedcomponents
RBasecomponents
RLegs
RStabilizers and latch plates (if equipped)
RMast columns
RCarriagehold-downbar
RCableanchor
RCableandpulleys
RWheelsandcasters
RLoadhandlingattachments
RNuts, bolts and other fasteners
RCable (kinks, frays, abrasions)
Check the entire machine for:
RDentsordamage
RCorrosionoroxidation
RCracks in welds or structural components
RBe sure that all structural and other critical
componentsarepresent andallassociated
fastenersand pins arein placeand properly
tightened.
RBe sure there is a minimum of 4 wraps of cable
around the winch drum when the carriage is fully
lowered.
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