Genie GS-2632 Guida all'installazione
Operator’s Manual Fourth Edition
Third Printing
Part No. 1000033
with Maintenance Information
Operator's Manual Fourth Edition • Third Printing
GS-2032 • GS-2632 Part No. 1000033
Copyright © 1997 by Genie Industries
First Edition: Seventeenth Printing, October 2002
Second Edition: First Printing, October 2003
Third Edition: Second Printing, July 2004
Fourth Edition: Second Printing, February 2006
Fourth Edition: Third Printing, May 2017
"Genie" is a registered trademark of
Genie Industries in the U.S.A. and many other
countries. "GS" is a trademark of Genie
Industries.
These machines comply with
ANSI/SIA 92.6-1999.
Printed on recycled paper
Printed in U.S.A.
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.
Contents
Page
Safety Rules .............................................................. 1
Legend ...................................................................... 9
Controls .................................................................... 10
Pre-operation Inspection .......................................... 12
Maintenance............................................................. 14
Function Tests .......................................................... 16
Workplace Inspection ............................................... 21
Operating Instructions .............................................. 22
Transport and Lifting Instructions ............................. 27
Decals ...................................................................... 30
Specifications ........................................................... 34
Contact us:
Internet: http://www.genielift.com
e-mail: [email protected]
Operator's Manual
Fourth Edition • Third Printing
Part No.1000033 GS-2032 • GS-2632 1
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
You read, understand and obey employer's
safety rules and worksite regulations.
You read, understand and obey all applicable
governmentalregulations.
You are properly trained to safely operate the
machine.
Operator's Manual Fourth Edition • Third Printing
2 GS-2032 • GS-2632 Part No.1000033
SAFETY RULES
Electrocution Hazards
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.
Voltage Minimum Safe
Phase to Phase Approach Distance
Feet Meters
0 to 300V Avoid Contact
300V to 50KV 10 3.05
50KV to 200KV 15 4.60
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72 800 lbs / 363 kg Extension only
250 lbs / 113 kg Platform only
550 lbs / 249 kg
Allow for platform movement, electrical line sway
or sag and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or
storms.
Do not use the machine as a ground for welding.
Tip-over Hazards
Occupants, equipment and materials must not
exceed the maximum platform capacity or the
maximum capacity of the platform extension.
Maximum capacity - GS-2032
Platform retracted 800 lbs 363 kg
Platform extended - Platform only 550 lbs 249 kg
Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - Australia
Outdoor use 1
Indoor use only 2
Operator's Manual
Fourth Edition • Third Printing
Part No.1000033 GS-2032 • GS-2632 3
SAFETY RULES
Maximum capacity - GS-2632
Platform retracted 500 lbs 227 kg
Platform extended - Platform only 250 lbs 113 kg
Platform extended - Extension only 250 lbs 113 kg
Maximum occupants - ANSI and CSA 2
Maximum occupants - Australia
Indoor use only 2
Do not raise the platform unless the machine is on
a firm, level surface.
Do not depend on the tilt alarm as a level indicator.
The tilt alarm sounds on the chassis only when the
machine is on a slope.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm,
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower the
platform.
Do not alter or disable the limit switches.
500 lbs / 227 kg Extension only
250 lbs / 113 kg Platform only
250 lbs / 113 kg
Do not drive over 0.5 mph / 0.7 km/h with the
platform raised.
Use extreme care and slow speeds while driving
the machine in a stowed position across uneven
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Do not drive the machine on a slope that exceeds
the slope and side slope rating of the
machine.Slope rating applies to machines in the
stowed position.
Maximum slope rating, stowed position 30% (17°)
Maximum side slope rating,
stowed position 30% (17°)
Note: Slope rating is subject to ground conditions
and adequate traction.
Do not use the platform controls to free a platform
that is caught, snagged or otherwise prevented
from normal motion by an adjacent structure. All
personnel must be removed from the platform
before attempting to free the platform using the
ground controls.
Do not push off or pull
toward any object outside
of the platform.
Maximum allowable
manual force
GS-2032
ANSI & CSA - 2 person
120 lbs / 534 N
Australia - Indoor use only - 2 person 90 lbs / 400 N
Australia - Outdoor use - 1 person 45 lbs / 200 N
GS-2632
ANSI & CSA - 2 person 100 lbs / 445 N
Australia - Indoor use only - 2 person 90 lbs / 400 N
Operator's Manual Fourth Edition • Third Printing
4 GS-2032 • GS-2632 Part No.1000033
Do not transport tools and materials unless they are
evenly distributed and can be safely handled by
person(s)in theplatform.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not use the machine on a moving or mobile
surface or vehicle.
Be sure all tires are in good condition, castle nuts
are properly tightened and cotter pins are properly
installed.
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 30 kg.
Do not use the machine as a crane.
Do not push the machine or other objects with the
platform.
Do not contact adjacent structures with the
platform.
Do not tie the platform to adjacent structures.
Do not place loads outside the platform perimeter.
Do not operate the machine with the chassis trays
open.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not modify or alter an aerial work platform
withoutprior writtenpermissionfromthe
manufacturer.Mountingattachmentsforholding
toolsorothermaterialsontotheplatform, toeboards
or guard rail system can increase the weight in the
platform and the surface area of the platform or the
load.
OutdoorUse: Donotraisetheplatform whenwind
speeds may exceed 28 mph / 12.5 m/s. If wind
speeds exceed 28 mph / 12.5 m/s when the
platform is raised, lower the platform and do not
continueto operatethemachine.
Indoor Use: Whenraisingthe platform,follow
ratingsforallowable side force andnumberof
occupants on page 3.
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the
platform or the load. Increasing the area exposed to
the wind will decrease machine stability.
Donotdrivethe machine on or nearuneventerrain,
unstablesurfacesorotherhazardousconditions
with the platform raised.
Do not replace items critical to machine stability
with items of different weight or specification.
Do not place or attach fixed or overhanging loads to
any part of this machine.
SAFETY RULES
Operator's Manual
Fourth Edition • Third Printing
Part No.1000033 GS-2032 • GS-2632 5
SAFETY RULES
Fall Hazards
The guard rail system provides fall protection. If
occupantsofthe platform arerequiredto wear
personalfallprotection equipment(PFPE) dueto
job site or employer rules, PFPE equipment and its
use shall be in accordance with the PFPE
manufacturer’sinstructionsandapplicable
governmentalrequirements.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not climb down from the platform when raised.
Keep the platform floor clear of debris.
Attach the platform entry chain or close the entry
gatebeforeoperating.
Do not operate the machine unless the guard rails
are properly installed and the entry is secured for
operation.
Collision Hazards
Be aware of limited sight
distance and blind spots
whendrivingoroperating.
Beawareof theextendedplatform position when
movingthemachine.
The machine must be on a level surface or secured
beforereleasingthebrakes.
Operators must comply with employer, job site and
governmentalrulesregardinguseofpersonal
protectivequipment.
Checkthework areaforoverhead obstructions or
otherpossiblehazards.
Beawareofcrushinghazardswhengraspingthe
platformguardrail.
Observeandusethecolor-codeddirectionarrows
on the platform controls and platform decal plate for
drive and steer functions.
Nostuntdriving orhorseplaywhile operatinga
machine.
Operator's Manual Fourth Edition • Third Printing
6 GS-2032 • GS-2632 Part No.1000033
SAFETY RULES
Crushing Hazards
Keep hands and limbs out of scissors.
Do not work under the platform or in the scissor
links without the safety arm in place.
Use common sense and planning when operating
the machine with the controller from the ground.
Maintain safe distances between the operator, the
machine and fixed objects.
Component Damage Hazard
Do not use the machine as a ground for welding.
Explosion and Fire Hazard
Do not operate the machine in hazardous locations
or locations where potentially flammable or
explosive gases or particles may be present.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate
service manual.
Be sure all decals are in place and legible.
Be sure the operator’s, safety, and responsibilities
manuals are complete, legible and in the storage
container located on the platform.
Do not lower the platform unless the area below is
clear of personnel and obstructions.
Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel, and any other factors which may cause
collision.
Do not operate a machine in the path of any crane
or moving overhead machinery unless the controls
of the crane have been locked out and/or
precautions have been taken to prevent any
potentialcollision.
Operator's Manual
Fourth Edition • Third Printing
Part No.1000033 GS-2032 • GS-2632 7
SAFETY RULES
Decal Legend
Genie product decals use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Bodily Injury Hazard
Do not operate the machine with a hydraulic oil or
air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Improper contact with components under any
cover will cause serious injury. Only trained
maintenance personnel should access
compartments. Access by the operator is only
advised when performing a pre-operation
inspection. All compartments must remain closed
and secured during operation.
Operator's Manual Fourth Edition • Third Printing
8 GS-2032 • GS-2632 Part No.1000033
SAFETY RULES
Battery Safety
Burn Hazards
Batteries contain acid. Always wear protective
clothing and eye wear when working with batteries.
Avoid spilling or contacting battery acid. Neutralize
battery acid spills with baking soda and water.
Do not expose the batteries or the charger to water
or rain during charging.
Explosion Hazards
Keep sparks, flames
and lighted tobacco
away from batteries.
Batteries emit an
explosive gas.
The battery tray should
remain open during the
entire charging cycle.
Do not contact the battery terminals or the cable
clamps with tools that may cause sparks.
Component Damage Hazard
Do not use any battery charger greater than 24V to
charge the batteries.
Electrocution Hazards
Connect the battery charger to
a grounded, AC 3-wire electrical
outlet only.
Inspect daily for damaged cord,
cables and wires. Replace
damaged items before
operating.
Avoid electrical shock from contact with battery
terminals. Remove all rings, watches and other
jewelry.
Tip-over Hazard
Do not use batteries that weigh less than the
original equipment. Batteries are used as
counterweight and are critical to machine stability.
Each battery must weigh 65 pounds / 30 kg.
Lifting Hazard
Use the appropriate number of people and proper
lifting techniques when lifting batteries.
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