Genie Superlift SL-5 Guida rapida

Parts & Service Manual Part No. 32283

Rev A1

June 2005

Parts and Service Manual - First Edition

Part No. 32283 Genie Superlift v

Table of Contents

Introduction

ImportantInformation ......................................................................................................ii

Section One Safety Rules

GeneralSafetyRules .....................................................................................................iii

Section Two Specifications

Superlift5 ................................................................................................................................. 2 - 1

Superlift10 ................................................................................................................................. 2 - 1

Superlift15 ................................................................................................................................. 2 - 1

Superlift20 ................................................................................................................................. 2 - 1

Superlift25 ................................................................................................................................. 2 - 1

LoadHandlingAttachments ................................................................................................................... 2 - 1

BoltTorque Specification ....................................................................................................................... 2 - 3

Section Three Scheduled Maintenance Inspections

Introduction ............................................................................................................... 3 - 1

TableA ................................................................................................................................. 3 - 2

TableB ................................................................................................................................. 3 - 2

TableC ................................................................................................................................. 3 - 2

MaintenanceInspectionReport .............................................................................................................. 3 - 3

Section Four Scheduled Maintenance Procedures

Introduction ............................................................................................................... 4 - 1

A-1 InspecttheOperator'sManual................................................................................... 4 - 2

A-2 Inspect the Decals and Placards............................................................................... 4 - 2

A-3 Inspect for Damage, Loose or Missing Parts............................................................. 4 - 2

A-4 ChecktheWinchOperation....................................................................................... 4 - 3

A-5 InspecttheColumnsforDamage .............................................................................. 4 - 3

A-6 Inspect the Cable and Cable Pulleys......................................................................... 4 - 3

A-7 Check theMast forProper Sequencing ..................................................................... 4 - 4

A-8 Inspect the Casters and Wheels ............................................................................... 4 - 4

B-1 Inspect the Column Hold Down System .................................................................... 4 - 5

Parts and Service Manual - First Edition

Genie Superlift Part No. 32283

Section Four Scheduled Maintenance Procedures, cont.

B-2 Inspect All Welds ...................................................................................................... 4 - 5

B-3 CleantheColumns.................................................................................................... 4 - 5

B-4 Inspect and Lubricate the Winch ............................................................................... 4 - 6

B-5 InspectandLubricatetheRotatingBarrelHandler..................................................... 4 - 6

C-1 LubricatetheCastersandWheels............................................................................. 4 - 7

C-2 Inspect the Mast Assembly for Wear ........................................................................ 4 - 7

C-3 Replace the Winch Friction Disks.............................................................................. 4 - 8

C-4 Inspect the Safety Brake System ............................................................................. 4 - 8

C-5 Inspect the Painted Surfaces .................................................................................... 4 - 9

Section Five TroubleshootingFlowCharts

Introduction ............................................................................................................... 5 - 1

1 MastWill Not SequenceProperly.............................................................................. 5 - 2

2 CarriageWillNot Raise, But Winch Will Operate ....................................................... 5 - 3

3 WinchWillNot Operate ............................................................................................. 5 - 4

Section Six Repair Procedures

Introduction ............................................................................................................... 6 - 1

BaseAssembly

1-1 How To Remove the Base - Standard Base .............................................................. 6 - 2

1-2 How To Remove the Base - Straddle Base ............................................................... 6 - 3

MastAssembly

2-1 How to Disassemble the Mast Assembly .................................................................. 6 - 4

2-2 Howto Replace the Lifting Cable............................................................................... 6 - 5

2-3 How to Replace a Lifting Pulley - Mast Installed........................................................ 6 - 6

Winches

3-1 How To Disassemble the Winch - Single Speed ........................................................ 6 - 7

3-2 How To Disassemble the Winch - Two Speed ........................................................... 6 - 9

TABLE OF CONTENTS

Parts and Service Manual - First Edition

Part No. 32283 Genie Superlift

Section Seven Service Parts

HowToOrderParts .................................................................................................. 7 - 1

Figure7-A Decals and Paint....................................................................................................... 7 - 2

Figure7-B Number 1 Mast Attached Parts ................................................................................. 7 - 6

Figure7-C StandardBaseComponents...................................................................................... 7 - 8

Figure7-D StraddleBaseComponents..................................................................................... 7 - 12

Figure7-E Mast Components - View 1 (Rev B; June 2005) ...................................................... 7 - 14

Figure7-F Mast Components - View 2 ..................................................................................... 7 - 16

Figure7-G MastComponents - Pulleys andCable ................................................................... 7 - 18

Figure7-H LoadHandling Attachments - Forks ........................................................................ 7 - 20

Figure7-I LoadHandlingAttachments- Boom, Pipe Cradle and Load Platform ...................... 7 - 22

Figure7-J Load Handling Attachments - Vertical Barrel Stacker .............................................. 7 - 24

Figure7-K LoadHandlingAttachments-RotatingBarrelHandler ............................................. 7 - 26

Figure7-L SingleSpeedWinch ................................................................................................ 7 - 30

Figure7-M TwoSpeedWinch ................................................................................................... 7 - 32

NumericIndex ............................................................................................................................... 7 - 36

vii

TABLE OF CONTENTS

Parts and Service Manual - First Edition

Genie Superlift Part No. 32283

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Part No. 32283 Genie Superlift 2 - 1

Section 2 - Specifications

Part and Service Manual - First Edition

Model SL-5 SL-10 SL-15 SL-20 SL-25

Height-Stowed 781/2in 781/2in 781/2in 781/2in 781/2in

199 cm 199 cm 199 cm 199 cm 199 cm

Width 311/2in 311/2in 311/2in 311/2in 311/2in

Standard Base 80 cm 80 cm 80 cm 80 cm 80 cm

Width - stabilizers lowered 785/8in 785/8in 785/8in 785/8in 785/8in

Standard Base 185 cm 185 cm 185 cm 185 cm 185 cm

Width-Min 311/2in 311/2in 311/2in NA NA

Straddle Base 80 cm 80 cm 80 cm

Width-Max 58 in 58 in 58 in NA NA

Straddle Base 147 cm 147 cm 147 cm

Length-Stowed 29 in 29 in 29 in 29 in 31 in

74 cm 74 cm 74 cm 74 cm 79 cm

Length - Operating 571/2in 571/2in 721/2in 801/2in 801/2in

146 cm 146 cm 184 cm 204 cm 204 cm

Ground 2 in 2 in 2 in 2 in 2 in

Clearance 50.8 mm 50.8 mm 50.8 mm 50.8 mm 50.8 mm

Load Capacity 1000 lbs 1000 lbs 800 lbs 800 lbs 650 lbs

at 18" load center 454 kg 454 kg 363 kg 363 kg 295 kg

Net Weight - Standard Base 215 lbs 260 lbs 317 lbs 405 lbs 450 lbs

(no load handling attachment) 97.5 kg 117.9 kg 143.8 kg 183.7 kg 204.1 kg

Net Weight - Straddle Base 258 lbs 303 lbs 360 lbs NA NA

(no load handling attachment) 117.0 kg 137.4 kg 163.3 kg

Load Handling Attachments Length Width Depth Net Weight

Standard Forks 271/2in 231/2in 21/2 in 38 lbs

70 cm 60 cm 6.5 cm 17.2 kg

Adjustable Forks 271/2in 111/2 in to 30 in 21/2 in 52.5 lbs

70 cm 29 cm to 76 cm 6.5 cm 23.8 kg

Flat Forks 32 in 16 in to 31 in 11/2in 73 lbs

81 cm 41 cm to 79 cm 4 cm 33.1 kg

Boom 18 in to 42 in 11/2in 61/2in 34.5 lbs

46 cm to 107 cm 4 cm 16 cm 15.6 kg

Vertical Barrel Stacker 21 in 29 in NA 50.5 lbs

53 cm 74 cm 22.9 kg

Rotating Barrel Handler 29 in 31 in NA 85 lbs

74 cm 79 cm 38.6 kg

Pipe Cradle 271/2in 24 1/2in 6 in 10 lbs

70 cm 63 cm 11.5 cm 4.5 kg

Load Platform 271/2in 231/2in 21/2in 26.5 lbs

70 cm 60 cm 6.5 cm 12.0 kg

Specifications

2 - 2 GenieSuperlift Part No. 32283

Section 2 - Specifications Part and Service Manual - First Edition

SPECIFICATIONS

Dimensions - Operating SL-5 SL-10 SL-15 SL-20 SL-25

Standard Forks forks down 4 ft 101/2in 9 ft 9 in 14 ft 71/2in 19 ft 6 in 24 ft 4 in

1.5 m 3 m 4.5 m 6 m 7.4 m

forks up 6 ft 7 in 11 ft 51/2in 16 ft 4 in 21 ft 21/2in 26 ft 1/2in

2 m 3.5 m 5 m 6.5 m 7.9 m

Adjustable Forks forks down 4 ft 101/2in 9 ft 9 in 14 ft 71/2in 19 ft 6 in 24 ft 4 in

1.5 m 3 m 4.5 m 6 m 7.4 m

forks up 6 ft 7 in 11 ft 51/2in 16 ft 4 in 21 ft 21/2in 26 ft 1/2in

2 m 3.5 m 5 m 6.5 m 7.9 m

Flat Forks 4 ft 101/2in 9 ft 9 in 14 ft 71/2in NA NA

1.5 m 3 m 4.5 m

Boom 5 ft 101/2in 10 ft 9 in 15 ft 71/2in 20 ft 6 in 25 ft 4 in

1.8 m 3.3 m 4.8 m 6.3 m 7.7 m

Note: measured from ground to bottom of shackle

Vertical Barrel Stacker 30 gallon 4 ft 8 ft 10 in 13 ft 9 in NA NA

(24 Load Center) 1.2 m 2.7 m 4.2 m

55 gallon 3 ft 10 in 8 ft 8 in 13 ft 7 in

1.2 m 2.6 m 4.1 m

Note: measured from ground to bottom of barrel

Rotating Barrel Handler 55 gallon 3 ft 10 in 8 ft 8 in 13 ft 7 in NA NA

(24 inch Load Center) 1.2 m 2.6 m 4.1 m

Note: measured from ground to bottom of barrel

Load Platform forks down 4 ft 101/2in 9 ft 9 in 14 ft 71/2in 19 ft 6 in 24 ft 4 in

1.5 m 3 m 4.5 m 6 m 7.4 m

forks up 6 ft 7 in 11 ft 51/2in 16 ft 4 in 21 ft 21/2in 26 ft 1/2in

2 m 3.5 m 5 m 6.5 m 7.9 m

Note: can be used with standard forks and adjustable forks only

Pipe Cradle:handles round objects up to 30 in (76 cm) in diameter

Note: can be used with standard forks and adjustable forks only (see above for working heights)

Non-marking Fork Option

Note: can be used with standard forks and adjustable forks only (see above for working heights)

Fork Extension Option

Note: can be used with standard forks and adjustable forks only (see above for working heights)

Part No. 32283 Genie Superlift 2 - 3

Section 2 - Specifications

Part and Service Manual - First Edition

Torque - Dry

inch-pounds Torque - Dry

foot-pounds Torque - Dry

Newtonmeters Torque - Dry

inch-pounds Torque - Dry

foot-pounds Torque - Dry

Newtonmeters

120

110

120

150

170

260

300

430

470

640

700

102

122

149

163

204

231

353

407

583

637

868

949

144

168

110

120

150

170

220

240

380

420

600

660

900

1000

109

149

163

204

231

298

326

515

570

814

895

1221

1356

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

Torque specifications for lubricated bolts are 25% less than dry torque specifications for each bolt size.

These bolt torque specifications are for general use only. Specification may vary depending on application of bolt.

Size Threads SAE Grade 5 Bolts SAE Grade 8 Bolts

Bolt Torque Specifications

SPECIFICATIONS

2 - 4 GenieSuperlift Part No. 32283

Section 2 - Specifications Part and Service Manual - First Edition

This page intentionally left blank.

Part No. 32283 Genie Superlift 3 - 1

Section 3 - Scheduled Maintenance InspectionsParts and Service Manual - First Edition

Dealer

service

suggested

New parts

required

Tools are

required

Scheduled Maintenance Inspections

Observe and Obey:

Maintenance inspections shall be completed by

a person trained and qualified on the

maintenance of this machine.

Scheduled maintenance inspections shall be

completed daily, quarterly and annually as

specified on the maintenance inspection report.

Failure to properly complete each

inspection when required may

result in death, serious injury or

substantial machine damage.

Immediately tag and remove from service a

damaged or malfunctioning machine.

Repair any machine damage or malfunction

before operating machine.

Keep records on all inspections for three years.

Machines that have been out of service for a

period longer than 3 months must complete the

quarterly inspection.

About This Section

Schedule

There are three types of maintenance inspections

that must be performed according to a schedule—

daily, quarterly and annually. To account for

repeated procedures, the Maintenance Tables and

the Maintenance Inspection Report have been

divided into three subsections—A, B, C. Use the

following chart to determine which group(s) of

procedures are required to perform a scheduled

inspection.

Inspection Table or Checklist

Daily A

Quarterly (every 150 hours or three months) A + B

Annual A + B + C

Maintenance Tables

The maintenance tables contained in this section

provide summary information on the specific

physical requirements for each inspection.

Complete step-by-step instructions for each

scheduled maintenance procedure are provided in

section 4, Scheduled Maintenance Procedures.

Maintenance Inspection Report

The maintenance inspection report contains

checklists for each type of scheduled inspection.

Make copies of the Maintenance Inspection

Report to use for each inspection. Keep records

on all inspections for three years.

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