Genie Z-51/30J Guida all'installazione

First Edition

Second Printing

Part No. 97900

Operator’s Manual

with Maintenance Information

Bi-Energy PowerIC Power

Operator's Manual First Edition · Second Printing

Z-51/30J PartNo.97900

First Edition: Second Printing, March 2006

"Genie" and "Z" are registered trademarks of

Genie Industries in the U.S.A. and many other

countries.

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobeythesesafetyrulesand

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, call Genie Industries.

Contents

Page

Safety ........................................................................ 1

Controls ..................................................................... 7

Legend ...................................................................... 10

Pre-operationInspection ........................................... 11

Maintenance ............................................................. 13

Function Tests.......................................................... 15

WorkplaceInspection................................................ 21

OperatingInstructions ............................................... 22

Decals ...................................................................... 28

Transportand LiftingInstructions .............................. 30

Specifications ........................................................... 33

Internet:http://www.genielift.com

E-mail:[email protected]

Operator's ManualFirst Edition • Second Printing

PartNo.97900 Z-51/30J 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Alwaysperformapre-operationinspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understandand obeythe

manufacturer'sinstructions and safetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and worksite regulations.

Youread,understandandobey allapplicable

governmentalregulations.

Youareproperlytrainedtosafelyoperate the

machine.

Operator's Manual First Edition • Second Printing

2 Z-51/30J PartNo.97900

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

andapparatusinaccordancewithapplicable

governmentalregulationsandthefollowingchart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Meters

0 to 300V Avoid Contact

300V to 50KV 3.1

50KV to 200KV 4.6

200KV to 350KV 6.1

350KV to 500KV 7.6

500KV to 750KV 10.7

750KV to 1000KV 13.7

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines. Personnel onthegroundor

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not use the machine as a ground for welding.

Donotoperate themachineduringlightningor

storms.

Tip-over Hazards

Occupants,equipment and materials shall not

exceed the maximum platform capacity.

Maximum platform capacity 227 kg

Maximum occupants 2

The weight of options and accessories, such as

pipecradles, panelcradlesand welders, willreduce

the rated platform capacity and must be factored

into the total platform load. See the decals on the

options.

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

If the tilt alarm sounds:

Do not extend, rotate or raise the boom above

horizontal. Move the machine to a firm, level

surface before raising the platform. If the tilt alarm

sounds when the platform is raised, use extreme

caution to retract the boom and lower the platform.

Donot rotate the boom while lowering.Move the

machine to a firm, level surface before raising the

platform.

Operator's ManualFirst Edition • Second Printing

PartNo.97900 Z-51/30J 3

SAFETY RULES

Do not use the platform controls to free a platform

thatis caught, snaggedorotherwise prevented

from normal motion by an adjacent structure. All

personnelmust be removed from the platform

before attempting to free the platform using the

groundcontrols.

Do not raise the boom when wind speeds may

exceed 12.5 m/s. If wind speeds exceed 12.5 m/s

when the boom is raised, lower the boom and do

notcontinue to operate the machine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in the stowed position across uneven

terrain,debris,unstableor slippery surfaces and

nearholesanddrop-offs.

Do not alter or disable the limit switches.

Donotdrivethe machine on or near uneven terrain,

unstablesurfacesor otherhazardousconditions

withthe boom raised or extended.

Do not drive the machine on a slope that exceeds

the maximum uphill, downhill or side slope rating of

the machine. Slope rating applies only to machines

in the stowed position.

Maximum slope rating, stowed position

Counterweight uphill 45% 24°

Counterweight downhill 25% 14°

Side slope 25% 14°

Note: Slope rating is subject to ground conditions

andadequatetraction.

Do not push off or pull

towardany object outside

of the platform.

Maximum allowable

manual force

400 N

Do not alter or disable

machinecomponentsthat

in any way affect safety

and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not modify or alter an aerial work platform

withoutprior writtenpermission fromthe

manufacturer.Mountingattachmentsforholding

toolsor other materials onto the platform,toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

Operator's Manual First Edition • Second Printing

4 Z-51/30J PartNo.97900

SAFETY RULES

Do not place or attach overhanging loads to any

part of this machine.

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s)intheplatform.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition and lug nuts

areproperlytightened.

Do not use air-filled tires. These machines are

equippedwith foam-filled tires. Wheel weight is

critical to stability.

Do not replace factory-installed tires with tires of

different specification or ply rating.

Do not use the machine as a crane.

Do not push the machine or other objects with the

boom.

Do not contact adjacent structures with the boom.

Do not tie the boom or platform to adjacent

structures.

Do not place loads outside the platform perimeter.

Fall Hazards

Occupants must wear a

safety belt or harness in

accordancewith

governmentalregulations.

Attach the lanyard to the

anchorprovidedinthe

platform.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gatebeforeoperating.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beaware of the boom position whenrotating the

turntable.

Operator's ManualFirst Edition • Second Printing

PartNo.97900 Z-51/30J 5

Checkthe work area for overheadobstructionsor

otherpossiblehazards.

Beawareofcrushinghazardswhengrasping the

platformguardrail.

Operators must comply with employer, job site and

governmentalrulesregardingtheuseofpersonal

protectiveequipment.

Observeandusethecolor-codeddirectionarrows

on the platform controls and drive chassis for drive

and steer functions.

Do not lower the boom unless the area below is

clearof personnel andobstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

outand/or precautions have been taken toprevent

any potential collision.

Nostunt driving or horseplay whileoperatinga

machine.

Explosion and Fire Hazards

Do not start the engine if you smell or detect diesel

fuel or other explosive substances.

Donot refuel the machine with the engine running.

Refuel the machine and charge the battery only in

anopen, well-ventilatedareaaway from sparks,

flames and lighted tobacco.

Donot operate the machine in hazardous locations

orlocationswherepotentiallyflammableor

explosive gases or particles may be present.

Donot spray etherintoengines equipped with glow

plugs.

Damaged Machine Hazards

Donot use a damaged or malfunctioning machine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damagedormalfunctioningmachine.

Besure all maintenance has been performed as

specified in this manual and the appropriate service

manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manualsarecomplete, legible and in the storage

containerlocated on the platform.

SAFETY RULES

Operator's Manual First Edition • Second Printing

6 Z-51/30J PartNo.97900

SAFETY RULES

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/orburnskin.

Alwaysoperatethemachineinawell-ventilated

areatoavoidcarbonmonoxidepoisoning.

Impropercontact with componentsunderany cover

will cause serious injury. Only trained maintenance

personnel should access compartments. Access

by the operator is only advised when performing a

pre-operationinspection.Allcompartmentsmust

remainclosedandsecuredduringoperation.

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothingandeyewearwhenworkingwithbatteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

Component Damage Hazards

Do not use any battery or charger greater than 12V

tojump-starttheengine.

Do not use the machine as a ground for welding.

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personneltopotentialpersonal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—usedtoindicatethe

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

seriousinjury.

Orange—usedtoindicatethe

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

seriousinjury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentiallyhazardoussituation

which, if not avoided, may cause

minorormoderateinjury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—usedtoindicateoperation

ormaintenanceinformation.

Operator's ManualFirst Edition • Second Printing

PartNo.97900 Z-51/30J 7

Controls

GroundControlPanel

1 Platform level switch

2 Platform rotate switch

3 Jibboom up/down switch

4 Turntablerotateswitch

5 Primaryboomup/downswitch

6 Primaryboom extend/retract switch

7 Notused

8 Platformoverloadindicatorlight(ifequipped)

9 Auxiliarypower switch

10 Oilpressure light

11 Key switch for platform/off/ground selection

12 RedEmergencyStop button

13 Hourmeter

14 Watertemperaturelight

15 Glowplugswitch

16 Functionenableswitch

17 Engine start switch

18 15A breaker for engine electrical circuits

19 Secondaryboomup/downswitch

20 15A breaker for control electrical circuits

Operator's Manual First Edition • Second Printing

8 Z-51/30J PartNo.97900

1 3

6 Drive speed select switch

7 Glowplug switch

8 Engine start switch

9 Engine idle (rpm) select switch

10 Notused

11 RedEmergencyStop button

PlatformControlPanel

1 Hornbutton

2 Platform level switch

3 Platform rotate switch

4 Jibboom up/down switch

5 Auxiliarypower switch

CONTROLS

4 5 6

171820 19

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