Graco Reactor 25D612 Manuale utente

3A5540D

Instructions

Reactor®Connect Installation Kit

For Reactor 2 Electric and Hydraulic Systems

For remotely changing system settings on Graco Reactor 2 E-30, E-XP2, H-30, H-40, H-50,

H-XP2, and H-XP3 systems. For professional use only.

Models: 25D612, 25E656

Important Safety Instructions

Read all warnings and instructions in this manual

and in the Reactor®2 manual. Save all instructions.

IMPORTANT

By operating your Reactor 2 system with the cellular

module installed, you are accepting the Graco Reactor

Connect Terms and Conditions and Software License

Agreement (“Terms”).

To review the Terms, install the Reactor Connect on

your mobile device or visit www.graco.com.

2 3A5540D

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Mount Cellular Module . . . . . . . . . . . . . . . . . . . . 9

Update ADM Software . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connect App to Reactor . . . . . . . . . . . . . . . . . . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Reactor Connect . . . . . . . . . . . . . . . . . . . . . . . . 12

Cellular Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

View Cellular Screen . . . . . . . . . . . . . . . . . . . . . 13

Reset Reactor Key . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Disconnect Cellular Module . . . . . . . . . . . . . . . . 14

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cellular Module and Antenna . . . . . . . . . . . . . . 15

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Technical Specifications . . . . . . . . . . . . . . . . . . . . 17

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18

Models

Related Manuals

Kit Included Cellular Module Description

25D612 25M720 3G cellular module, operational worldwide

25E656 25E372 LTE CAT-1 (4G) cellular module, only operational in

the United States and Canada

Manual in

English Description

333023 Reactor 2 E-30 and E-XP2 Proportioning Systems

(Operation)

333024 Reactor 2 E-30 and E-XP2 Proportioning Systems

(Repair-Parts)

334945 Reactor 2 Hydraulic Proportioning Systems

(Operation)

334946 Reactor 2 Hydraulic Proportioning Systems

(Repair-Parts)

Agency Approvals

3A5540D 3

Agency Approvals

NOTE: Cellular module kit 25M833 contains Part 25M720. Cellular module kit 25E658 contains Part 25N372.

Description Approvals

MODULE, cellular, worldwide (25M720)

MODULE, cellular, United States and Canada only

(25N372)

Warnings

4 3A5540D

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing

or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For

complete information about your material, request Safety Data Sheets (SDSs) from distributor or

retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing

equipment, follow the Pressure Relief Procedure and disconnect all power sources.

Warnings

3A5540D 5

Typical Installation

6 3A5540D

Typical Installation

FIG. 1: Typical Reactor Connect Cell Module Installation (Reactor 2 Electric Shown)

WLD

Typical Installation

3A5540D 7

FIG. 2: Typical Reactor Connect Cell Module Installation (Reactor 2 Electric Shown)

WLD

ADM

Ref. Description

A Cellular Module

AA Cellular Module Nuts

ADM* Advanced Display Module

B Antenna

C Bracket

CA* Bracket Screws

D Cellular Module CAN Cable

E CAN Cable Tee

F* TCM CAN Cable

*Included with Reactor 2 proportioner.

Ref. Description

Overview

8 3A5540D

Overview

The Reactor Connect allows the Graco Reactor 2 to be

monitored and operated remotely. The Reactor 2 is

intended to be controlled by an on-site operator. In any

lock-out, tag-out procedure, take into consideration the

potential for changes to the Reactor 2 settings due to

remote operation.

To avoid injury due to unexpected machine operation

initiated by remote controller, disconnect the cellular

module from the system prior to troubleshooting. See

Disconnect Cellular Module, page 14.

Installation

3A5540D 9

Installation

Mount Cellular Module

1. Shut down the system. See your Reactor operation

manual for shutdown instructions.

2. Disconnect incoming power at the source.

3. Open the top and bottom door latches to the

electrical cabinet.

4. Open the electrical cabinet.

5. Inside the electrical cabinet, remove the TCM CAN

cable from the TCM. Install the CAN cable tee (E).

See , page 5.

6. Install the TCM CAN cable (F) and the cellular

module CAN cable (D) onto the cable tee (E).

7. Using a Phillips screwdriver, loosen the four ADM

mounting screws (MS) in the inside of the cabinet

door.

8. Lift up the ADM and pull it away from the Reactor to

unseat the mounting screws. For easy reassembly,

leave the loosened screws attached to the ADM.

9. Gently lower the ADM until it is hanging from the

TCM CAN cable (F). This exposes four shroud bolts

(SB). See FIG. 3.

10. Remove the four bolts (SB) attaching the shroud to

the Reactor frame. The door latches will hold the

plastic shroud in place.

11. Slide the unattached end of the cellular module

CAN cable (D) through the grommet in the electrical

cabinet door.

12. Gently pull back the bottom inside corner of the

shroud to access the unattached end of the cellular

CAN cable.

13. Slide the CAN cable to the top inside corner of the

electrical cabinet door.

NOTE: To minimize cable strain during door operation,

locate the CAN cable as close to the corner of the

electrical cabinet door as possible.

14. Remove the two screws (CA) on the left side of the

Reactor electrical cabinet.

NOTE: For units with Graco InSite, remove both the

mounting screws and the InSite module. Set aside.

15. Place the cellular module mounting bracket (C) over

the exposed electrical cabinet holes. Reinstall the

screws (CA).

NOTE: For units with Graco InSite, reinstall the InSite

module over the same holes but on top of the cellular

module mounting bracket.

16. Install the antenna (B) onto the cellular module (A).

Tighten by hand.

17. Install the cellular module (A) onto the mounting

bracket (C) weld studs. Fully tighten the nuts (AA).

18. Connect the unattached end of the cellular module

CAN cable (D) to the cellular module (A).

NOTE: Leave enough slack in the cable so that the door

swings freely. Check both ends of the cable for slack so

the cable is not stressed during door operation

19. Reinstall the shroud bolts (SB).

20. During first use, complete Update ADM Software,

page 10.

21. Remount the ADM using the four ADM mounting

screws (MS). Tighten the screws fully.

22. Close the cabinet door and tighten the door latches.

FIG. 3

ti32875a

Installation

10 3A5540D

Update ADM Software

1. Shut down system. See your Reactor operation

manual for shutdown instructions.

2. Open the top and bottom door latches to the electri-

cal cabinet.

3. Open the electrical cabinet. Using a Phillips screw-

driver, loosen the four ADM mounting screws in the

inside of the cabinet door.

4. Lift up the ADM and pull it away from the Reactor to

unseat the mounting screws. For easy reassembly,

leave the loosened screws attached to the ADM.

5. Remove the token access panel on the back of the

ADM.

6. Insert and press the software upgrade token firmly

into the slot.

NOTE: There is no preferred orientation of the token.

7. Turn on the system power.

NOTE: When the ADM display turns on, you may see

the following screens:

8. Remove the software update token.

9. Replace the token access panel.

10. Remount the ADM using the four ADM mounting

screws. Tighten the screws fully.

11. Close and lock and the cabinet door with the door

latches.

12. Press to continue to the operation screen.

NOTICE

A status is shown while software is updating to

indicate progress. To prevent corrupting the software

load, do not remove the token until the status screen

disappears.

First:

Software is checking which

modules will take the

available updates.

Second:

Status of the update with

approximate time until

completion.

Third:

Updates are complete.

Icon indicates update

success/failure. See the

following table.

Icon Description

Update successful.

Update unsuccessful.

Update complete, no changes necessary.

Modules were updated or didn’t require

an update; however, one or more mod-

ules need to be updated manually with a

token.

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