HERO Passion Xpro Manuale utente

PREFACE

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,

safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets

which are environment friendly in nature.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp Passion XPRO. Please take time to read it carefully. As with any fine

machine, proper care and maintenance are essential for trouble-free operation and optimum

performance.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.

Thank you for selecting a Hero MotoCorp Passion XPRO. We wish you many miles of

continued riding pleasure in the years ahead.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION

AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE

ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR

GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE

CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR

INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO

REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING

PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

NOTE

Pg. No. Pg. No.

STARTING THE ENGINE 22

îIgnition switch 10

PARTS FUNCTION 9

PRE-RIDE INSPECTION 18

TOOL KIT/FIRST AID KIT 20

SAFE RIDING TIPS 4

RIGHT HANDLEBAR CONTROLS 12

HELMET HANGER/FUEL VALVE 13

îInstruments & Indicators 9

îFuel gauge/odometer/trip meter 11

PRODUCT SPECIFICATION 2

LEFT HANDLEBAR CONTROLS 11

îService due indicator 11

STEERING LOCK 13

SEAT LOCK 13

FUEL TANK 14

ENGINE OIL 15

MOTORCYCLE IDENTIFICATION 1

ENGINE OIL TOP UP PROCESS 15

MOTORCYCLE VIEWS 6

ENGINE OIL REPLACEMENT PROCESS 16

TIPS FOR HEALTHY ENVIRONMENT 5

TYRES 16

RIDING/BRAKING 19

PARKING/DOCUMENT COMPARTMENT 20

SAFETY PRECAUTION 21

MAINTENANCE

îMaintenance Schedule 23

îOil filter screen & Centrifugal filter 25

îSpark plug 25

îThrottle operation 27

îCarburetor 29

îAir cleaner 26

î Clutch 29

îDrive chain 30

îFront brake 32

îValve clearance 28

îRear brake 34

îBattery 36

î Stop lamp switch 38

REAR WHEEL REMOVAL 40

îHeadlamp adjustment 38

WASHING THE MOTORCYCLE 41

CATALYTIC CONVERTER 42

SUSPENSION 39

HERO GENUINE PARTS

BASIC TROUBLESHOOTING 43

FRONT WHEEL REMOVAL 39

ROAD SIGNS 45

WARRANTY DETAILS

ZONAL/REGIONAL/AREA OFFICES

AIR SUCTION VALVE 42

MBLXXXXAEYZXYYYYY

XXXXABY

ZXYYYYY

2. For dealing with Legal & Insurance Departments.

VIN and Engine No. may be required:

1. During registration of the motorcycle.

Location: Stamped on the right side of the

steering head tube.

VIN: MBLXXXXAEYZXYYYYY

Location: Stamped on the lower side of the

left Crankcase.

Engine No.: XXXXABYZXYYYYY

Model: Passion XPRO VIN

Engine

Cast wheel/Kick start/Drum

Spoke wheel/Kick start/Drum

Variants

XXXXEV Y Z X YYYYY

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

MBL XXXXAE Y Z X YYYYY

Manufacturer

code Vehicle

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

Spoke wheel/Electric start/Drum

Cast wheel/Electric start/Drum AC

AD AB

Vehicle Identification Number (VIN) Engine No.

Cast wheel/Electric start/Disc AE AB

MOTORCYCLE IDENTIFICATION

SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

2005 mm

765 mm

1115 mm

1265 mm

795 mm

170 mm

113 kg (Spoke/Kick), 114 kg (Spoke/Self)

Weight

Engine oil

Fuel tank

Fuel reserve capacity

Front fork oil disassembly

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug gap

Valve clearance (cold)

Idle speed

Front Suspension

Rear Suspension

1litre at disassembly and 0.85 litre at draining

9.5 litres (Minimum)

2.1 litres (Usable)

167 ml

6.40 kW (8.7 Ps) @ 7500 r/min

9.36 N-m @ 5500 r/min

50.0x55.60 mm

9.0:1

109.1 cc

0.8-0.9 mm

0.10 mm

0.15 mm

1400±100 r/min

Telescopic Hydraulic Shock Absorbers

Swing arm with adjustable Hydraulic Shock

Absorbers

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug

NGK-CPR 7EA 9

PRODUCT SPECIFICATION

115 kg (Caste/Kick), 116 kg (Caste/Self)

PRODUCT SPECIFICATION SPECIFICATIONSITEM

*MF stands for Maintenance Free

**MFR stands for Multi-Focal Reflector

Trail length 85 mm

Tyre size 80/100x18-47P (Tubeless for Caste Wheel)

90/90x18-51P (Tubeless for Caste Wheel)

Front

Rear

Primary reduction

Final reduction

Gear ratio, 1

3th

Battery

3.722 (67/18)

3.0714 (43/14)

3.182 (35/11)

1.765 (30/17)

1.190 (25/21)

0.916 (22/24)

12V-3Ah *MF Battery ETZ-4

Transmission

Electricals

Spoke Wheel/Cast Wheel (Optional)

Front Wheel

Rear Wheel

Brakes Dia. 130 mm Internal expanding shoe type

Dia. 240 mm (Optional)

Dia. 130 mm Internal expanding shoe type

Front (Drum type)

Front (Disc type)

Rear (Drum type)

Caster 26°

12V-5/21W-**MFR

Alternator

Starting system

Headlamp (High/Low)

Tail/Stop lamp

Turn signal lamp

Meter illumination

Neutral indicator

Turn signal indicator

Hi Beam indicator

Fuse

140W

Kick/Electric Start (Optional)

10A/15A

12V-35/35W Halogen Bulb-**MFR

L.E.D.

12V-1.2W

L.E.D.

12V-10Wx4 MFR**

îTo make yourself more visible, wear bright

reflective clothing that fits well.

îDuring night time, dip headlamps of your

motorcycle for oncoming traffic, or when

following another vehicle.

îAlways wear a helmet (ISI marked) with

chin strap securely fastened and insist on a

helmet for your pillion rider.

îWhile riding, sit in a comfortable position

with your legs close to fuel tank.

îRide defensively and at a steady speed

(between 40-50 km/hr).

îAlways conduct simple pre-ride inspection

(page 19).

îFor stopping motorcycle, use both brakes

simultaneously, keeping throttle in the close

position.

îGive way to others on the road and signal

before you make a turn.

îRespect road signs and obey traffic rules for

your own safety and that of others on the

road (page 47 & 48).

îTake care of loose/hanging clothes while

solo/pillion riding.

îGet your motorcycle serviced regularly by

the Authorised Hero MotoCorp workshop.

îDo not litter the road.

îAvoid sudden acceleration, braking and

turning of your motorcycle.

îNever touch any part of the hot exhaust

system like muffler.

îDo not cross the continuous white/

yellow line in the center of the road, while

overtaking.

îConcentrate on the road and avoid talking

to the pillion rider or others on the road.

îNever use cell phone while riding the

motorcycle.

îNever shift gears without disengaging the

clutch and closing the throttle.

îNever ride under the influence of alcohol or

drugs.

îNever take your hands off the steering

handle while riding.

îDo not attach large or heavy items to the

handlebars, front forks, or fenders.

SAFE RIDING TIPS

Do's: Don't:

îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible

spares and accessories can upset or deteriorate your motorcycle’s running condition.

îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or

defective mufflers, excessive noise will cause headaches and discomfort.

îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast

once every 3 months or as notified by the government from time to time.

îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp

workshop, as per the service schedule, for an optimum performance and keep the emission

level under check.

The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.

îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned

regularly, which will also help reduce pollution and improve vehicle performance & fuel

efficiency.

îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil

recommended by Hero MotoCorp and make sure you change it every 6000 km (with top up

every 3000 km) to keep the engine fit and environment healthy.

îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points

to save fuel and reduce pollution, if the waiting period is long.

SOME TIPS FOR HEALTHY ENVIRONMENT

(6) Pass lamp switch

(7) Headlamp dimmer switch

(8) High beam indicator

(9) Neutral indicator

(2) Turn signal switch

(5) Rear view mirror

(10) Speedometer

(4) Headlamp switch

(1) Horn switch

(3) Clutch lever

(15) Front brake lever

(17) Electric starter switch (Optional)

(11) Turn Signal Indicator lamp

(18) Ignition switch with steering lock

(12) LCD panel

(14) Master cylinder (Optional)

(16) Throttle grip

(19) Fuel tank cap

(13) Reset button

*Accessories and features shown may not be part of standard fitment.

697 811 12 14

MOTORCYCLE VIEWS

TOP VIEW

(1) Air suction valve

(3) Fuel valve

(2) Leg guard (Optional)

(5) Gear shift pedal

(6) Rider foot rest

(4) Carburetor

(12) Saree guard

(8) Side stand

(7) Main stand

(11) Seat lock/Helmet hanger

(10) Women pillion step

(9) Side cover left

(13) Rear turn signal lamp

(14) Reflex reflector

(15) Tail/Stop lamp

(16) Rear grip

(17) Front turn signal lamp

*Accessories and features shown may not be part of standard fitment.

MOTORCYCLE VIEWS

LEFT SIDE VIEW

612

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