HIAB 190TM Guida
Ver. : HIAB190TM-201510
190TM
OPERATING MANUAL
& SPARE PARTS LIST
EN
Cargotec Korea Ltd
190TM
OPERATING MANUAL
EN
Cargotec Korea Ltd
3
Contents
1. Foreword - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - 6
2. The Operator’s Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
2 - 1. Structure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
2 - 2. Indications in the Operator’s Manual - - - - - - - - - - - - - - - - 8
2 - 3. Other indications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
3. Safety precautions and warnings - - - - - - - - - - - - - - - - - - - - - - 10
3 - 1. Study these instructions carefully - - - - - - - - - - - - - - - - - - 10
3 - 2. Knowledge required - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
3 - 3. Operating conditions - - - - - - - - - - - - - - - - - - - - - - - - - - 11
3 - 4. Use and maximum load - - - - - - - - - - - - - - - - - - - - - - - - - 13
3 - 5. Preparations for use - - - - - - - - - - - - - -- - - - - - - - - - - - - - 14
3 - 6. Use of crane - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
3 - 6 - 1. Starting crane operation - - - - - - - - - - - - - - - - - - 17
3 - 6 - 2. Crane operation - - - - - - - - - - - - -- - - - - - - - - - - - 19
3 - 6 - 3. Ending crane operation - - - - - - - - - - - - - - - - - - - 21
3 - 7. Driving with the crane - - - - - - - - - - - - - - - - - - - - - - - - - - 23
3 - 8. Use of lifting equipment - - - - - - - - - - - - - - - - - - - - - - - - 24
3 - 9. Use of demountable cranes - - - - - - - - - - - - - - - - - - - - - 25
3 - 10. Maintenance and service - - - - - - - - - - - - - - - - - - - - - - 26
3 - 11. Faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
3 - 12. Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
4
4. Technical description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
4 - 1. Specification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
4 - 2. Outline view - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
4 - 3. Lifting capacity table & working radius - - - - - - - - - - - - 32
4 - 4. Hydraulic diagram - - - - - - - - - - - - - - - - - - - - - - - - - - 33
5. General description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
5 - 1. Basic operation principle - - - - - - - - - - - - - - - - - - - - - - 34
5 - 2. Main components - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
5 - 3. Base - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
5 - 4. Column - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
5 - 5. Boom system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
5 - 6. Control valve - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
5 - 7. Outrigger system - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
5 - 8. Winch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
5 - 9. Top seat - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
5 - 10. Electric OLP system [option] - - - - - - - - - - - - - - - - 39
5 - 11. Anti two block system [option] - - - - - - - - - - - - - - - - 40
5 - 12. PTO & Pump - - - - - - - - - - - - - - - - - - - - - - - - - - 41
5 - 13. Oil tank - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
6. Operating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42
6 - 1. Before operating the crane - - - - - - - - - - - - - - - - - - - - 42
6 - 2. Warming up when cold weather - - - - - - - - - - - - - - - - - 42
6 - 3. Operating the outrigger - - - - - - - - - - - - - - - - - - - - - - - 43
6 - 4. Operating of crane - - - - - - - - - - - - - - - - - - - - - - - 44
6 - 5. Overwinding alarm - - - - - - - - - - - - - - - - - - - - - - - - 46
6 - 6. After operating the crane ( for driving ) - - - - - - - - - - - 47
5
7. Safety instruction when operating - - - - - - - - - - - - - - - - - - - - 48
8. Preventive Service & Maintenance - - - - - - - - - - - - - - - - - - - 50
8 - 1. Daily inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
8 - 2. Slewing bearing & mounting bolts - - - - - - - - - - - - - - - 51
8 - 3. Wire rope - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
8 - 4. Changing a filter insert - - - - - - - - - - - - - - - - - - - - - - - 55
8 - 5. Inspection point when operating - - - - - - - - - - - - - - - - - 57
8 - 6. Inspection after operating - - - - - - - - - - - - - - - - - - - - - 57
8 - 7. Inspection & maintenance after 1 month operation - - - 57
8 - 8. Inspection & maintenance after 6 months operation - - - 58
9. Lubrication - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
9 - 1. Hydraulic oil changing - - - - - - - - - - - - - - - - - - - - - - 59
9 - 2. Lubrication chart - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
10. Fault tracing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
Appendix 1 : Wind speeds - - - - - - -- - - - - - - - - - - - - - - - - - - 64
Appendix 2 : Signals when using a crane - - - - - - - - - - - - - - - - - 65
6
1. Foreword
This operator’s manual for HIAB 190TM teaches you the right way to
operate and maintain your crane.
In this Operating manual are :
- Important safety precautions and warnings
- Important directions for use
- An explanation of the arrangement of Operator’s manual
- An explanation of the directions in the Operator’s manual
▲DANGER
If you have not studied the Operator’s Manual for
your crane carefully, this can lead to fatal
accidents or serious damage.
Thus you should :
1. Study the entire Operator’s Manual carefully
2. Use the crane only after having done so
3. Follow the directions for use, operation
and maintenance of the crane exactly
!NOTE
HIAB reserves the right to change specifications, equipment, operating
instructions and maintenance instructions without prior notice
7
2. The Operator’s Manual
2-1. Structure
The Operator’s Manual for your crane consists of :
- The Operator’s Manual applies to all HIAB stiff-boom
cranes.
It contains important safety precautions and warnings. The
operator’s Manual also contains important general instructions for
use.
- Operation and Maintenance of your type of crane
- Technical Data for your crane
- Descriptions of options and extensions for your crane
8
2-2. Indications in the Operator’s Manual
The following indications are used in the Operator’s Manual :
! TIP
Tip to make work easy to carry out
! NOTE
Extra information that can prevent problems
CAUTION
Hazard for the crane or crane components.
Follow the instructions carefully
WARNING
Danger of injury to yourself or to bystanders, or
danger of serious damage
to the crane or other objects.
Follow the instruction carefully.
DANGER
Danger to life for yourself or to bystanders.
Follow the instructions carefully.
!NOTE
above occurs in the text as a black triangle ▲.The sign
The same status is valid for both signs.
9
2-3. Other indications
Symbol for reference to illustration.
Refers to an illustration.
Symbol for reference to a component in an illustration. ①
Refers to a component in an illustration.
[Option]
Indication for parts that are non-standard
for the crane, but an option.
!NOTE
1. Do this
2. Do that
If actions are numbered, you should most
certainly carry them out in numerical order!
!TIP
Are you looking for information?
Use the Table of Contents and the Index.
10
3. Safety precautions and warnings
3-1. Study these instructions carefully!
▲DANGER
If you have not studied the Operator’s Manual
for your crane carefully, this can lead to fatal
accidents and serious damage.
Thus you should:
1. Study the entire Operator’s Manual carefully
2. Use the crane only after having done so
3. Follow the directions for use, operation and
maintenance of the crane exactly
3-2. Knowledge required
▲DANGER
Only persons with the requisite knowledge and experience with cranes
may use the crane. Never operate the crane when you are sick, tired
out, under the influence of medicines, alcohol or other drugs
1. Take the delivery instructions from your HIAB dealer.
Or be instructed by an experienced person from your own company.
Indice
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