HIAB 435K HiPro CD Manuale utente
Operator's Manual GB
HIAB 435K HiPro CD
This operator’s manual is an Original Instruction
and applies for cranes from serial number:
4350030
2015-06
Congratulations with your new crane!
You are now the owner of a quality product from
Cargotec, built to the highest standards of safety and
quality.
The aim of this manual is to help you handle your crane
safely and with full satisfaction.
Please read the complete manual. It provides detailed
information about the crane, safety system and the
practical management and maintenance of the crane.
We advise you to read it carefully and familiarize yourself
with your crane before you start to use it.
Help us to improve this manual. Please send your
2Operator's Manual GB
Table of Contents
1. Knowledge required............................................................................... 6
1.1 This Operator's Manual is intended for operators of this HIAB crane. .... 6
1.2 Indications in the Operator’s Manual ................................................ 7
2. Structure and parts of the HIAB crane..................................................... 10
2.1 Main groups ............................................................................... 10
2.2 Crane base with column and slewing system .................................... 10
2.3 Boom system .............................................................................. 10
2.4 Stabiliser system.......................................................................... 12
2.5 Operating system - hydraulic components ........................................ 13
2.6 LHV Load holding valves ............................................................. 13
2.7 Description of Hiab 435K HiPro CD............................................... 14
3. Safety precautions and warnings............................................................. 15
3.1 Operating conditions .................................................................... 15
3.2 Definition of a HIAB loader crane.................................................. 16
3.2.1 Noise declaration................................................................. 17
3.2.2 Warning signs..................................................................... 18
3.2.3 Maximum load.................................................................... 18
3.2.4 Maximum load moment........................................................ 21
3.3 Signals when using a crane............................................................ 24
3.4 Wind speeds ............................................................................... 28
3.5 Use of the crane .......................................................................... 29
3.6 Use of lifting equipment ............................................................... 36
3.7 Use of dismountable cranes ........................................................... 36
4. The Safety system................................................................................ 38
4.1 Safety System SPACE 5000 with CombiDrive2................................ 38
4.2 How the safety system works......................................................... 38
4.3 Components of SPACE Safety System ............................................ 39
4.4 Operating components .................................................................. 41
4.5 Main control valve....................................................................... 41
4.6 Stabiliser control valve ................................................................. 43
4.7 OPS Operator Protection System [option] ........................................ 43
4.8 User panel SPACE 5000............................................................... 44
Operator's Manual GB 3
Table of Contents
4.8.1 Indicator lights on user panel SPACE 5000.............................. 44
4.9 CombiDrive2 .............................................................................. 46
4.10 Main menus CombiDrive2 ............................................................ 50
4.11 Battery charger CD2 .................................................................... 57
4.12 Functions ................................................................................... 58
5. Starting crane operation ........................................................................ 61
5.1 Starting operations ....................................................................... 61
5.2 Extend stabiliser extensions and set stabiliser legs ............................. 65
5.3 Operate the crane out of parked position.......................................... 67
6. During operation ................................................................................. 69
6.1 OLP (Overload protection) ............................................................ 69
7. Ending crane operation ......................................................................... 75
7.1 Operate the crane to parking position .............................................. 75
7.3 Placing the stabiliser extensions and legs in transport position............. 76
7.4 Switching off the safety system...................................................... 77
7.5 Emergency operation Valve-V91.................................................... 78
7.6 TWI Transport warning interface [option]........................................ 79
8. Maintenance and Service ...................................................................... 81
8.1 Service ...................................................................................... 81
8.2 Warranty.................................................................................... 82
8.3 Follow the maintenance instructions! .............................................. 83
8.3.1 Daily inspection .................................................................. 84
8.3.2 Monthly inspection and maintenance....................................... 85
8.3.3 Annual maintenance............................................................. 87
8.4 Lubrication................................................................................. 87
8.4.1 Lubrication schedule ............................................................ 88
8.4.2 Lubrication of slide pads in boom system ................................ 88
8.4.3 Lubrication of the upper column bearing and three-point bridge... 89
8.5 Hydraulics.................................................................................. 90
8.5.1 Slewing housing: checking the oil level/oil change .................... 90
8.5.2 Replacing the cartridge in return oil filter ................................ 91
8.5.3 Replacing the cartridge in the pressure reduction filter ............... 91
4Operator's Manual GB
Table of Contents
8.5.4 Checking the oil tank level.................................................... 92
8.5.5 Changing the hydraulic oil .................................................... 92
8.5.6 Bleeding air from the hydraulic system.................................... 95
8.6 Troubleshooting .......................................................................... 96
8.6.1 Main fuses.......................................................................... 96
8.6.2 Faults in the HiPro crane ...................................................... 96
9. Decommissioning............................................................................... 100
9.1 Decommissioning a crane............................................................ 100
10. Technical Data .................................................................................. 102
10.1 Documentation .......................................................................... 102
10.2 Load plate table ......................................................................... 103
Operator's Manual GB 5
Knowledge required
1
1.1 This Operator's Manual is in-
tended for operators of this
HIAB crane.
This manual describes:
• Operation
• Safety precautions and warnings
• The crane safety system
• Maintenance and troubleshooting
Enclosed to this manual the Installer will
provide:
• Technical Data for your crane
• Technical Data and manuals for add on
equipment if fitted
Study these instructions carefully
DANGER
If you do not study the complete Operator’s
Manual for your crane carefully, it could lead
to fatal accidents or serious damage.
Therefore you should:
• Study the entire Operator’s Manual carefully.
• Study the operating manuals for other add-on
equipment, if fitted.
• Use the crane only after having done so.
• Follow the directions for use, operation and
maintenance of the crane and add on equip-
ment exactly.
• Store the Technical Data and manuals from
the Installer, together with this Operator's
manual.
! NOTE
The manufacturer reserves the right to change
specifications, equipment, operating instructions
and maintenance instructions without prior notice.
6Operator's Manual GB
Knowledge required 1.2
1.2 Indications in the Operator’s
Manual
What must you do and not do?
The following indications are used in the Opera-
tor’s Manual:
DANGER
Danger to life for yourself or to bystanders.
Follow the instructions carefully!
WARNING
Danger of injury to yourself or to bystanders,
or danger of serious damage to the crane or
other objects.
Follow the instructions carefully.
CAUTION
Hazard for the crane or crane components.
Follow the instructions carefully.
Important:
If actions are numbered
1. Do this
2. Do that
3. ......
4. .....
5. .....
you should carry them out in numerical order!
! NOTE
Extra information that can prevent problems.
TIP
Tip to make the work easier to carry out.
Operator's Manual GB 7
1
Knowledge required
1.2
Symbol for reference to a component in an
illustration.
①Refers to a component in an illustration.
[option]: Indication for parts that are not-standard
for the crane, but are an option.
DANGER
Only persons with the requisite knowledge and
experience with cranes may use the crane.
Never operate the crane when you are sick,
tired, under the influence of medicines, alcohol
or other drugs.
• Take the delivery instructions from your
HIAB Service workshop, or receive instruc-
tion from an experienced person from your
own company. Only then should you operate
your crane.
• Ensure that you comply with the statutory
requirements of the country in which you use
the crane (for example, certificate, obligatory
safety-helmet).
DANGER
• Carry out yourself only the service and
maintenance work you have the requisite
knowledge and experience of.
• All other maintenance work may only be
carried out by a HIAB service workshop.
• Ensure that every defect is rectified imme-
diately, according to the instructions.
• Follow the instructions exactly!
• All other work to rectify faults must be
performed by personnel in a HIAB service
workshop!
8Operator's Manual GB
Knowledge required 1.2
WARNING
• Never clean the electronic system, plastic
components, signs or bearings with a high-
pressure jet cleaner. It could cause damage.
• Never expose the electronic system to high
electrical voltages. This could damage the
safety system.
• Never immerse the controller in water or
other liquid. This will make the controller
unusable.
If your crane is equipped with add-on lifting
equipment (hoist, rotator, etc.):
• The operation of the crane with add-on
lifting equipment can differ from the oper-
ation as described in this manual.
• You should therefore study the Operating
Manual for the add-on equipment careful-
ly, before you use the crane.
• Take particular note when placing the
crane in to or out of transport position.
Operator's Manual GB 9
➀
➂
➁
➃
Structure and parts of the HIAB crane
2
2.1 Main groups
The HIAB crane consists of the following main
groups:
• Crane base with column and slewing system
• Boom system
• Stabiliser system
• Operating system
2.2 Crane base with column and
slewing system
The crane base, column and the slewing sys-
tem consist of the following components:
• Crane base
with stabiliser beam, column bearings and
three-point bridge.
• Column
this fitted to the crane base and turns in an
upper and a lower bearing.
• Slewing system
2.3 Boom system
The boom system consists of the following
components:
• 1st boom ①
• 1st boom hydraulic extensions ②
• 2nd boom ③
• 2nd boom ③hydraulic extensions ④
The extensions are operated by hydraulic
cylinders placed inside the extensions.
10 Operator's Manual GB
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