INOXPA C-TOP S Manuale

CONTROL HEAD

Original Instructions

10.426.30.03EN

(0) 2022/01

INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS

10.426.32.0013

E C D e c l a r a t i o n o f C o n f o r m i t y

INOXPA S.A.U.

Telers, 60

17820 - Banyoles (Spain)

hereby declare under our sole responsibility that the

Model: C-TOP S

Type: C-TOP S 24V DC 0E, C-TOP S 24V DC 1E, C-TOP

S 24V DC 2E, C-TOP S 24V DC 3E, C-TOP S AS-I

1E, C-TOP S AS-I 2E, C-TOP S AS-I 3E

Technical O󰀩ce Manager

15th December 2021

10.246.30.05EN

(0) 2021/12

Document:

Revision:

Machine: CONTROL HEAD

David Reyero Brunet

fullls all the relevant provisions of the following directive:

Electromagnetic Compatibility Directive 2014/30/EU

and with the following harmonized standards and/or regulations:

EN 61326-1:2013

The technical le has been prepared by the signer of this document.

Serial number: IXXXXXXXXX to IXXXXXXXXX

XXXXXXXXXIINXXX to XXXXXXXXXIINXXX

D e c l a r a t i o n o f C o n f o r m i t y

INOXPA S.A.U.

Telers, 60

17820 - Banyoles (Spain)

hereby declare under our sole responsibility that the

Model: C-TOP S

Type: C-TOP S 24V DC 0E, C-TOP S 24V DC 1E, C-TOP

S 24V DC 2E, C-TOP S 24V DC 3E, C-TOP S AS-I

1E, C-TOP S AS-I 2E, C-TOP S AS-I 3E

Technical O󰀩ce Manager

15th December 2021

10.426.30.06EN

(0) 2021/12

Document:

Revision:

Machine: CONTROL HEAD

David Reyero Brunet

fullls all the relevant provisions of these regulations:

Electromagnetic Compatibility Regulations 2016

and with the following designated standards:

EN 61326-1:2013

The technical le has been prepared by the signer of this document.

Serial number: IXXXXXXXXX to IXXXXXXXXX

XXXXXXXXXIINXXX to XXXXXXXXXIINXXX

1. Table of Contents

2. Generalities

2.1. Instructions manual.................................................................................................................................6

2.2.Compliance with the instructions ............................................................................................................ 6

2.3. Warranty..................................................................................................................................................6

3. Security

3.1. Warning symbols.....................................................................................................................................7

3.2. General safety instructions ..................................................................................................................... 7

4. General Information

4.1. Description ..............................................................................................................................................9

4.2.Application...............................................................................................................................................9

5. Installation

5.1.Reception of the control head ............................................................................................................... 10

5.2.Transport and storage...........................................................................................................................10

 5.3.Identicationofthecontrolhead ........................................................................................................... 10

5.4. Location ................................................................................................................................................10

5.5.Mechanical installation of the control head ...........................................................................................10

5.6.Pneumatic installation of the control head ............................................................................................12

5.7.Electrical installation of the control head............................................................................................... 13

6. Setup

6.1.Autotune................................................................................................................................................15

6.2. Manualtune ...........................................................................................................................................16

6.3. Auxiliary modes....................................................................................................................................16

6.4. Reset.....................................................................................................................................................17

6.5. Colour coding.......................................................................................................................................17

7. Operating problems

8. Technical Specications

8.1. Materials ...............................................................................................................................................19

8.2. Environment..........................................................................................................................................19

8.3. Control head ......................................................................................................................................... 19

8.4. Solenoid valves.....................................................................................................................................19

8.5. Comunication ........................................................................................................................................19

8.6.Dimensions of the C-TOP S.................................................................................................................. 20

8.7.Exploded drawing and parts list ............................................................................................................ 20

2. Generalities

2.1. INSTRUCTIONS MANUAL

This manual contains information about the reception, installation, operation, assembly and mainte-

nance of the control head C-TOP S.

Carefully read the instruction before starting the control head, familiarize yourself with the installation,

operation and correct use of the control head and strictly follow the instructions. These instructions

should be kept in a safe location near the installation area.

The information published in the instruction manual is based on updated data.

INOXPA reserves the right to modify this instruction manual without prior notice.

2.2. COMPLIANCE WITH THE INSTRUCTIONS

Not following the instructions may impose a risk for the operators, the environment and the machine,

and may cause the loss of the right to claim damages.

This non-compliance may cause the following risks:

- failure of important machine/plant functions,

- failureofspecicmaintenanceandrepairprocedures,

- possible electrical, mechanical and chemical hazards,

- the risk to the environment due to the type of substances released.

2.3. WARRANTY

TheconditionsofthewarrantyarespeciedintheGeneralSalesConditionthathasbeendelivered

at the time of placing your order.

The machine may not undergo any modication without prior approval from the

manufacturer.

For your safety, only use original spare parts and accessories. The usage of other parts

will relieve the manufacturer of any liability.

Changing the service conditions can only be carried out with prior written authorization

from INOXPA.

Please do not hesitate to contact us in case of doubts or if further explanations are required regarding

specicdata(adjustments,assembly,disassembly,etc.).

Generalidades

INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01

3.1. WARNING SYMBOLS

3. Security

Safety hazard for people in general and/or for the control head

Electrical hazard

ATTENTION Important instruction to prevent damage to the equipment and/or its function

3.2. GENERAL SAFETY INSTRUCTIONS

Read the instruction manual carefully before installing and starting the control head.

Contact INOXPA in case of doubt.

For a reliable and without problems function follow the instructions of this manual.

This control head cannot be used in atmospheres where exist explosion hazards.

The installation and the use of the control head always must be following the health and

safety applicable regulations.

3.2.1. During installation

Always take into account the TechnicalSpecicationsinchapter8.

Use the device only for its intended use and only with the recommended equipment by

INOXPA.

Before performing the installation ensure that the compressed air and the power supplies

areswitchedo󰀨andthattheactuatoroftheprocessvalveispressureless.

Ensure that the power supply does not restart.

All the electrical work should be carried out by specialised personnel.

Only use power supplies that guarantee reliable electrical isolation of the operating

voltage as per IEC/DIN EN 60204-1.

Observe the general requirements for PELV circuits in accordance with IEC/DIN EN

60204-1.

Installation errors can damage the electronics or cause malfunctions.

The C-TOP S contains electrostatically sensitive components. Electrostatic discharge

caused by improper handling or incorrect earthing can damage the internal electronics.

3.2.2. During operation

Always take into account the TechnicalSpecicationsinchapter8.

Only use the product if it is in perfect technical condition.

NEVERexceedthespeciedlimitvalues.

Do not touch the inside of the control head when it is in operation.

Seguridad

INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01

3.2.3. During maintenance

Always take into account the TechnicalSpecicationsinchapter8.

Before starting the maintenance work, make sure that the compressed air supply is

switchedo󰀨andthattheairsupplyhosesarepressureless.Securethesystemagainst

accidental restarting.

All the electrical work should be carried out by specialised personnel.

Before starting the maintenance work, make sure that the power supplies are switched

o󰀨.Securethesystemagainstaccidentalrestarting.

All the electrical work should be carried out by specialised personnel.

The C-TOP S contains electrostatically sensitive components. Electrostatic discharge

caused by improper handling or incorrect earthing can damage the internal electronics.

Seguridad

INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01

4. General Information

The C-TOP S is a control head that adapts to all of the INOXPA actuators to automate pneumatic

drive process valves. To automate the process valves, the control head can have up to three solenoid

valves.

The control head contains a linear detection electronic module comprised of several hall-e󰀨ect

sensors. A PLC system sends signals to the solenoid valves of the control head through the unit’s

electronic module to control and operate the main valve. At the same time, the electronic module

sends feedback signals to the PLC to indicate the current position valve. A particular colour for each

valve position lights up to indicate its current status at all times.

The control head is set using the electronic module.

The control head main parts are:

4.1. DESCRIPTION

4.2. APPLICATION

TheC-TOPScaninstallonanyprocessvalve(buttery,ball,diaphragmandsingleordoubleseat

valves)ofthefood,beverage,chemicalorpharmaceuticalindustry.

Cover screws

Cover seal

Cover

Base screws

Solenoid valves Electronic module

Cable gland

Base

Target

Base seal

Pneumatic ports

10.426.32.0014

Información General

INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01

INOXPA is not liable for any deterioration of the material caused by its transport or

unpacking.

When receipt the control head, check to see whether all the parts listed on the delivery slip are

present:

- control head,

- instruction manual.

INOXPA inspects all control heads before packaging. However, it cannot guarantee that the

merchandise arrives at the user intact.

When unpacking the valve:

- take all possible precautions against damage to the control head and its components,

- inspect the valve or the parts that comprise it for possible damage incurred during shipping.

5.1. RECEPTION OF THE CONTROL HEAD

5. Installation

5.2. TRANSPORT AND STORAGE

The buyer or user shall be liable for assembly, installation, start-up and operation of the

control head.

Take all possible precautions when transporting and storing the control head to avoid damaging it

and its components.

5.3. IDENTIFICATION OF THE CONTROL HEAD

Each control head is inscribed a fabrication number for its identication. indicate the fabrication

number on all documents to refer to the control head.

5.4. LOCATION

Place the control head leaving enough space around it to realize easily the dismantling, the inspec-

tion and the review of the control head. The installation should allow that the removable parts are

could remove easily.

5.5. MECHANICAL INSTALLATION OF THE CONTROL HEAD

All the installation work of the control head should be carried out by specialised personnel.

Always follow the instructions of the present manual.

Checkthatthecompressedairandpowersupplyareswitchedo󰀨andtheactuatoris

pressureless before starting the assembly or disassembly works.

Instalación

INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01

To mount the control head on the actuator of the valve follow the next process:

1. Ifnecessary,ttheshaftadapterontheactuatorshaft.

2. Placethetarget(10)ontheshaftadapter.

3. Removethecoverscrews(01).

4. Position the C-TOP S on the actuator.

5. Tightenthebasescrews(04)whichjointheheadwiththeactuator.

6. Placethecover(02)andtightenthecoverscrews(01).

10.426.32.0001

Instalación

INOXPA S.A.U. 10.426.30.03EN · (0) 2022/01

Indice

Altri manuali INOXPA Unità di controllo

Manuali Unità di controllo popolari di altre marche

Festo

Festo Compact Performance CP-FB6-E Manuale elenco delle parti

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuale utente

JS Automation

JS Automation MPC3034A Manuale utente

JAUDT

JAUDT SW GII 6406 Series Guida rapida

Spektrum

Spektrum Air Module System Manuale utente

BOC Edwards

BOC Edwards Q Series Manuale utente

KHADAS

KHADAS BT Magic Manuale utente

Etherma

Etherma eNEXHO-IL Manuale utente

PMFoundations

PMFoundations Attenuverter Manuale utente

GEA

GEA VARIVENT Manuale utente

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuale utente

Altronix

Altronix LINQ8PD Istruzioni per il montaggio

Eaton

Eaton Powerware Series Manuale utente

WAGO

WAGO 750-407/040-000 Manuale utente

Sony

Sony CCU-590 Manuale utente

Graco

Graco 25D614 Manuale utente

Task Force Tips

Task Force Tips YE-RF-900 Manuale di programmazione

Shini

Shini SPV-U Series Manuale utente