Intamsys Funmat Pro 410 Manuale utente
FUNMAT PRO 410 3D PRINTER
User Manual
Version: July 2, 2020
1
ONTENTS
1 SERVICE AND SUPPORT ................................................................................................................................ 1
1.1 SERVICE ................................................................................................................................................................. 1
1.2 SAFETY INSTRUCTIONS .......................................................................................................................................... 1
1.2.1 CLASSIFICATION OF HAZARDS .......................................................................................................................................... 1
1.2.2 POTENTIAL SAFETY HAZARD AREA .................................................................................................................................... 2
1.3 DOOR LOCK ........................................................................................................................................................... 2
1.4 ENVIRONMENTAL REQUIREMENTS ....................................................................................................................... 3
2 SETUP AND INSTALLATION ........................................................................................................................... 5
2.1 GENERAL INFORMATION ....................................................................................................................................... 5
2.1.1 ATTACHMENT TOOLS......................................................................................................................................................... 5
2.1.2 WORKING SPACE REQUIREMENTS..................................................................................................................................... 5
2.1.3 INSPECTION OF THE PRINTER'S NAMEPLATE .................................................................................................................... 5
2.2 MACHINE PREPARATION ...................................................................................................................................... 6
2.2.1 REMOVE PACKAGE ............................................................................................................................................................. 6
2.2.2 TAKE OUT THE ACCESSORIES ............................................................................................................................................. 7
2.2.3 RELEASE THE FIXATION OF XY AXIS .................................................................................................................................. 8
2.2.4 ADD LIQUID COOLANT ...................................................................................................................................................... 8
2.2.5 INSTALL THE PRINTING BUILDPLATE .................................................................................................................................. 9
3 SYSTEM COMPONENTS ............................................................................................................................... 11
3.1 OVERVIEW OF THE PRINTER ................................................................................................................................ 11
3.2 TOP DOOR SUBASSEMBLY .................................................................................................................................. 12
3.3 PRINTING CHAMBER SUBASSEMBLY ................................................................................................................... 13
3.4 MATERIAL CHAMBER SUBASSEMBLY .................................................................................................................. 13
3.5 PRINTING HEAD SUBASSEMBLY .......................................................................................................................... 14
3.6 XY AXIS SUBASSEMBLY....................................................................................................................................... 15
3.7 Z AXIS SUBASSEMBLY ......................................................................................................................................... 16
3.8 CASTERS .............................................................................................................................................................. 16
4 USER INTERFACE ........................................................................................................................................... 17
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4.1 OVERVIEW ........................................................................................................................................................... 18
4.1.1 STATUS BAR ...................................................................................................................................................................... 19
4.1.2 NAVIGATION BAR ............................................................................................................................................................. 21
4.1.3 DISPLAY AREA ................................................................................................................................................................... 21
4.2 PRINT INTERFACE ................................................................................................................................................ 21
4.2.1 MAIN STATE AREA ............................................................................................................................................................ 22
4.2.2 AUXILIARY STATE AREA .................................................................................................................................................... 23
4.2.3 CONTROL AREA ................................................................................................................................................................ 24
4.3 TUNING INTERFACE ............................................................................................................................................. 26
4.4 INCHING INTERFACE ............................................................................................................................................ 26
4.5 MATERIAL INTERFACE ......................................................................................................................................... 27
4.5.1 NOZZLE SETTING AREA .................................................................................................................................................... 28
4.5.1 MATERIAL MANAGEMENT INTERFACE ............................................................................................................................ 28
4.6 SYSTEM INTERFACE ............................................................................................................................................. 29
4.7 OTHER INTERFACES ............................................................................................................................................. 31
4.7.1 REMOTE PRINTING INTERFACE ........................................................................................................................................ 31
4.7.2 WIRED NETWORK IP SETTING INTERFACE ...................................................................................................................... 31
4.7.3 WIRELESS NETWORK IP SETTING INTERFACE ................................................................................................................. 32
5 PRINTER OPERATION .................................................................................................................................... 36
5.1 BASIC USER OPERATIONS ................................................................................................................................... 36
5.1.1 POWER ON THE PRINTER ................................................................................................................................................. 36
5.1.2 POWER OFF THE PRINTER ................................................................................................................................................ 37
5.2 MATERIAL, MATERIAL CHAMBER AND NOZZLE ................................................................................................. 37
5.2.1 MATERIAL LOADING ......................................................................................................................................................... 37
5.2.2 MATERIAL UNLOADING ................................................................................................................................................... 39
5.2.3 MATERIAL EDITING ........................................................................................................................................................... 40
5.3 REPLACEMENT OF NOZZLE OR MATERIAL .......................................................................................................... 41
5.3.1 REPLACEMENT OF NOZZLE .............................................................................................................................................. 41
5.3.2 MATERIAL CHANGE BEFORE PRINTING ........................................................................................................................... 42
5.3.3 PAUSE TO CHANGE MATERIAL ........................................................................................................................................ 43
5.3.4 REPLENISH MATERIAL AFTER STARVED FEEDING ALARM ............................................................................................... 43
5.4 BASIC PRINTING OPERATIONS ............................................................................................................................ 43
5.4.1 PREPARE THE PRINTER ..................................................................................................................................................... 43
5.4.2 IMPORT THE PRINT FILE INTO THE PRINTER .................................................................................................................... 44
3
5.4.3 LOAD THE PRINT FILE ....................................................................................................................................................... 45
5.4.4 PRINTING PROCESS .......................................................................................................................................................... 46
5.4.5 SETTING OF PRINTING PARAMETERS ............................................................................................................................... 47
5.4.6 PRINTING ALARM ............................................................................................................................................................. 47
5.4.7 PAUSE THE PRINTING ....................................................................................................................................................... 48
5.4.8 CEASE THE PRINTING ....................................................................................................................................................... 48
5.4.9 AFTER THE COMPLETION OF PRINTING .......................................................................................................................... 48
5.5 CHANGE DEFAULT SETTINGS OF THE PRINTER ................................................................................................... 49
5.5.1 CHANGE THE SYSTEM DATE AND TIME ........................................................................................................................... 49
5.5.2 ENABLE/DISABLE THE FUNCTION OF ALLOWING NETWORK REMOTE ACCESS ............................................................ 50
5.5.3 ENABLE/DISABLE WIFI AUTO-RECONNECT .................................................................................................................... 50
5.5.4 ENABLE/DISABLE DEVELOPER MODE .............................................................................................................................. 50
5.5.5 ENABLE/DISABLE USB PRINTING MODE ......................................................................................................................... 50
5.5.6 LOCK THE FRONT DOOR AND CAP ................................................................................................................................. 51
5.5.7 LIQUID COOLER CONTROL .............................................................................................................................................. 52
5.5.8 ENABLE MOTOR................................................................................................................................................................ 52
5.6 PRINTER STATE.................................................................................................................................................... 53
5.6.1 TEMPERATURE AND HUMIDITY STATE ............................................................................................................................. 53
5.6.2 MATERIAL STATE .............................................................................................................................................................. 53
5.6.4 STATE OF LIQUID COOLING SYSTEM ............................................................................................................................... 54
5.6.4 SOFTWARE VERSION ........................................................................................................................................................ 54
6 LEVELING AND CALIBRATION ................................................................................................................... 55
6.1 MANUAL LEVELING AND XYZ CALIBRATION ..................................................................................................... 55
6.1.1 MANUAL LEVELING .......................................................................................................................................................... 56
6.1.2 Z CALIBRATION ................................................................................................................................................................. 56
6.1.3 XY CALIBRATION .............................................................................................................................................................. 57
6.2 AUTO LEVELING AND XYZ CALIBRATION ............................................................................................................ 59
6.2.1 AUTO LEVELING ................................................................................................................................................................ 60
6.2.2 Z CALIBRATION ................................................................................................................................................................. 61
6.2.3 XY CALIBRATION .............................................................................................................................................................. 61
6.3 CALIBRATION OF MATERIAL WEIGHT ................................................................................................................. 61
6.4 CALIBRATION OF THE CLAMP FORCE OF EXTRUDER ........................................................................................... 62
7 MAINTENANCE ................................................................................................................................................. 65
4
7.1 INSPECTIONS BEFORE EACH PRINT ..................................................................................................................... 65
7.1.1 INSPECT THE PRINTING BUILDPLATE ............................................................................................................................... 65
7.1.2 EMPTY THE PRINTING CHAMBER ..................................................................................................................................... 65
7.1.3 INSPECT NOZZLES ............................................................................................................................................................ 65
7.2 MAINTENANCE AFTER EACH PRINT .................................................................................................................... 65
7.2.1 CLEAN THE GLASS BUILDPLATE ....................................................................................................................................... 65
7.2.2 CLEAN AND REPLACE THE NOZZLE BRUSH ..................................................................................................................... 65
7.2.3 CLEAN THE CHAMBER ...................................................................................................................................................... 66
7.2.4 CLEAN THE NOZZLE ......................................................................................................................................................... 66
7.3 PERIODIC MAINTENANCE ................................................................................................................................... 66
7.3.1 CLEANSING OF THE FEEDING GEAR OF EXTRUDER ......................................................................................................... 66
7.3.2 MAINTENANCE OF MOVING PARTS ................................................................................................................................ 67
7.3.3 MAINTENANCE OF CHAMBER FILTER SCREEN ................................................................................................................ 67
7.3.4 MAINTENANCE OF FEEDING PIPE AND COOLING PIPE .................................................................................................. 67
7.3.5 LIQUID COOLANT ............................................................................................................................................................. 68
7.4 OTHERS ............................................................................................................................................................... 68
8 TROUBLESHOOTING ..................................................................................................................................... 69
1 SERVICE AND Support
1
1 Service and Support
The information in terms of service and support for FUNMAT PRO 410, as well as the safety information
and safety label position are provided in this chapter.
1.1 Service
Please contact INTAMSYS customer support for any problem not covered by this guide during your use of
the printer.
Region E-mail Tel.
Asia Pacific Support_APAC@intamsys.com +86-21-5846 5932
Europe, Middle East and Africa Support_EMEA@intamsys.com +86-21-5846 5932
North America / Latin America Support_America@intamsys.com +86-21-5846 5932
1.2 Safety Instructions
Following basic safety instructions are provided to ensure the safe installation, operation and
maintenance of INTAMSYS equipment, which shall not be regarded as the comprehensive safety
problems. FUNMAT PRO 410 Printer is a safe and reliable 3D printer in industrial grade. There is potential
hazard in the printer overhauling area.
1.2.1 Classification of hazards
It is recommended by INTAMSYS that all services should be executed by qualified personnel. All
personnel operating the printer or near by the printer shall understand the meaning of following hazard
classification used in this guide.
[HIGH VOLTAGE]: The sign of high voltage indicates the existence of high voltage. Be sure to keep away
from exposed circuits. It is suggested to take off all accessories.
[HIGH TEMPERATURE]: It indicates that the equipment is in high temperature. Take extra care when
working near by heated components. Be sure to wear the safety gloves provided in the attachment tools.
The temperature of printing nozzle in the printer can reach up to 500℃.
The temperature of printing buildplate in the printer can reach up to 160℃.
The temperature of chamber in the printer can reach up to 90℃.
1 SERVICE AND SUPPORT
2
[PINCH POINT]: It indicates that you may have a risk to pinch hand between two objects. There are one
or multiple objects moving in your working area.
1.2.2 Potential safety hazard area
The following components and areas have been highlighted as having potential safety hazard. Failure to
follow the safety procedure will cause system fault or problem in reliability.
Nozzle
[HIGH TEMPERATURE] Warning: During the heating of nozzle, please be sure to wear the safety gloves
when maintaining the nozzle or working in the chamber.
Printing buildplate
[HIGH TEMPERATURE] Warning: During the heating of hot bed, please be sure to wear the safety gloves
when taking off the buildplate glass or working in the chamber.
Chamber
[HIGH TEMPERATURE] Warning: During the heating of chamber, please be sure to wear the safety
gloves when working in the chamber.
XY movement frame
[PINCH POINT] Warning: Do not wear tie, loose clothes or hanging ornament when working near by any
moving component of the printer.
Take extra care when maintaining such moving components.
Z-axis buildplate
[PINCH POINT] Warning: Do not wear tie, loose clothes or hanging ornament when working near by any
moving component of the printer.
Don’t put anything on the bottom of the chamber.
1.3 Door lock
The sensor is used to transmit the state of chamber front door and top door. For safety reason, the
chamber front door and top door must be closed before the chamber is heated or the X/Y/Z motor starts
working. The electromagnetic lock can ensure that the chamber door and cap are firmly closed when the
printer is executing the printing operation.
1 SERVICE AND Support
3
1.4 Environmental Requirements
• The printer is for indoor use only.
• The condition of air quality with excessive solid particles (conductive or non-conductive) may
cause damage to the system.
• The system operating temperature shall be kept between 15°C and 30°C (59°F to 86°F), and the
relative humidity shall be kept between 30% and 70% (non-condensate).
• The system storage temperature shall be kept between 0°C and 35°C (32°F to 95°F), and the
relative humidity shall be kept between 20% and 90% (non-condensate).
•
•
• Please take attention that changes or modification not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
•
• This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
• (1) This device may not cause harmful interference, and
• (2) This device must accept any interference received, including interference that may
cause undesired operation.
• This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with minimum distance
20cm between the radiator & your body.
• This device complies with Industry Canada licence-exempt RSS standard(s). Operation is
subject to the following two conditions:
• (1) this device may not cause interference, and
• (2) this device must accept any interference, including interference that may cause
undesired operation of the device.
• Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils
radioexempts de licence. L'exploitation est autorisée aux deux conditions suivantes :
• (1) l'appareil ne doit pas produire de brouillage, et
• (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible d'en compromettre le fonctionnement.
1 SERVICE AND SUPPORT
4
• This equipment complies with FCC/IC RSS-102 radiation exposure limits set forth for an
uncontrolled environment. This equipment should be installed and operated with minimum
distance 20cm between the radiator & your body.
• ce matériel est conforme aux limites de dose d'exposition aux rayonnements, FCC /
CNR-102 énoncée dans un autre environnement.cette eqipment devrait être installé et
exploité avec distance minimale de 20 entre le radiateur et votre corps.
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