Ultimaker S5 Material Station Manuale utente

Ultimaker S5

Fine knurl feeder kit

Notes

Caution: Make sure the laments are removed, the Ultimaker

S5 is turned o, and the power cable is disconnected from the

printer before you start the replacement.

Introduction

This document describes how to replace both of the feeders of the Ultimaker S5. A new feeder with a ner knurled wheel was developed

to improve printing with PVA on the Ultimaker S5 Pro Bundle. The ne pattern of the knurled wheel reduces stress on the PVA material

and prevents it from breaking inside the Material Station. These new feeders are strongly recommended for the Ultimaker S5 Pro Bundle if

PVA is used regularly.

EN 02/2021 v2.1 Original instructions

Requirements

For this repair, you need a new set of feeders (provided

in the Fine knurl feeder kit) and a 2 mm hex screwdriver.

Optionally, you can use grease to perform maintenance

on the feeder gear while performing this replacement.

The screwdriver and grease were included in the

Ultimaker S5 accessory box.

• Fine knurl feeder left (1)

• Fine knurl feeder right (2)

• 2.0 mm hex screwdriver

• Magnalube grease (optional)

Note: Both of the feeders must be replaced. The two versions

cannot be mixed on the same printer. Keep the ne knurl feeders

in the kit until the old feeders have been removed. Ensure to

keep them separate.

The new feeders have been marked with a black dot on the back.

2Ultimaker S5 Fine knurl feeder kit

3. Remove the clamp clips from the

bottom of the feeders

2. Remove the communication cable from the UMB

ports on the Ultimaker S5 and Material Station

Tip: Place the clamp clips somewhere safe, so they do not get lost

Disassembly - Material Station

4. Press the bottom tube coupling collets against

the feeders and pull out the Bowden tubes

Note: Do this for both of the feeders

Tip: Only pull the Bowden tubes out of the feeders, but leave them in

the Material Station’s decouplers

Note: Do this for both of the feeders

1. Remove the power extension cable between the

Ultimaker S5 and the Material Station

Note: The Ultimaker S5 Pro Bundle does not need to be dismantled

for this repair. Only follow the steps described here

The following steps describe which actions are required if a Material Station was already installed. If you are a new Material Station user, go direcly

to the next page and follow the steps before installing your new Material Station.

5. Pull the tube coupling collets out of the bottom

of the feeders and set them apart

Note: These collets will be placed in the new feeders when

reconnecting the Material Station

Caution: Do not proceed with the next steps if the power cable

and communication cable are still connected. This

could damage your printer

3Ultimaker S5 Fine knurl feeder kit

3. Press down on the tube coupling collet and pull

the Bowden tube out of the feeder

2. Remove the clamp clip from the top

of each of the feeders

Tip: Place the clamp clips somewhere safe, so they do not get lost

Disassembly

4. Loosen and remove the two bolts that secure

each feeder to the back panel

Note: Do this for both of the Bowden tubes

Tip: Place the four bolts somewhere safe, so they do not get lost

Tools: 2.0 mm hex screwdriver

Tip: While the feeder is removed, clean the

feeder gear and apply some new grease

to the gear. This ensures a smooth

operation of the feeder

5. Move the feeder away from the back panel and

carefully disconnect the lament detection cable

from the ow sensor

1. Turn o the printer and disconnect the power

cable before proceeding

Note: Use the Magnalube grease from the Ultimaker S5

accessory box

Tip: Tilt the feeder so that the cable is easy to disconnect. Pull the

connector out of the PCB carefully; avoid pulling at the cables

Tip: Secure the ow sensor cable to the back panel with some tape,

to prevent it slipping through the slot in the panel

Caution: Do not proceed with the next steps if the power cable is still

connected. This could damage your printer

Note: Step for an Ultimaker S5 without Material Station installed

4Ultimaker S5 Fine knurl feeder kit

Reassembly

1. Hold the new feeder close to the back

panel and connect the lament detection

cable to the ow sensor

2. Align the feeder with the gear and the back

panel and secure it with the two bolts (M3x10)

Tools: 2.0 mm hex screwdriver

3. Take the Bowden tube connected to the

print head and push it into the feeder’s

tube coupling collet

Tip: Ensure that the Bowden tubes from print head slots 1 and 2 are

connected to the corresponding feeders

4. Secure the Bowden tube with the clamp clip

Perform steps 1 - 4 for both of the feeders

Finished!

You can now proceed to install (or reconnect)

the Material Station as described in the

Quick Start Guide

Tip: The cable does not have much slack. Tilt the feeder so that the

cable is easy to connect

Tip: For reconnecting the Material Station, use the two tube

coupling collets and clamp clips that were removed

from the old feeders

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