Interroll PC 6000-3 A Manuale utente
INSPIRED BY EFFICIENCY
IEC / EN 60947
IP54
3x400VAC/ 3A,24VDC /2AIn:
www.interroll.com
Germany
–
Hückelhoven
41836
GmbH
Trommelmotoren
Interroll
36/2017
000001234
1112827
User Manual
Interroll Pallet Control
PC 6000 – 3 A
PC 6000 – 10 A
Version 2 (02/2020) en
Translation of original operating instructions
Manufacturer
Interroll Trommelmotoren GmbH
Opelstr. 3
41836 Hueckelhoven/Baal
Germany
Phone: +49 2433 44 610
www.interroll.com
Contents
We strive for the information presented to be correct, up to date and complete. We have
carefully worked out the contents of this document. However, we assume no liability for
the information. We expressly deny any liability for damages or consequential damages
that are connected in any form with the use of this document. We reserve the right to
change the documented products and product information at any time.
Copyright / intellectual property right
Texts, images, graphics and the like as well as their arrangement are protected by
copyright and other protection laws. Reproduction, modification, transfer or publication
of any part or the entire content of the document in any form is prohibited. This
document is intended exclusively for information purposes and for intended use and does
not authorize replicating the respective products. All signs contained in this document
(registered trademarks, such as logos and business designations) are the property of
Interroll Trommelmotoren GmbH or third parties and may not be used, copied or
distributed without prior written consent.
Version 2 (02/2020) en
Translation of original operating instructions
Interroll Pallet Control PC 6000
Version 2 (02/2020) en
Translation of original operating instructions
3
Table of contents
Introduction............................................................................................................................ 5
Information about the manual.............................................................................................................. 5
Contents............................................................................................................................................... 5
The manual is part of the product................................................................................................ 5
Warning notices in this manual ............................................................................................................ 5
Symbols....................................................................................................................................................... 6
Safety ..................................................................................................................................... 7
State of the art.......................................................................................................................................... 7
Intended use .............................................................................................................................................. 7
Unintended use ......................................................................................................................................... 7
Personnel qualification ............................................................................................................................ 8
Operators ........................................................................................................................................... 8
Qualified person ............................................................................................................................... 8
Electricians........................................................................................................................................... 8
Dangers....................................................................................................................................................... 8
Bodily injury ........................................................................................................................................ 8
Electricity.............................................................................................................................................. 8
Working environment ...................................................................................................................... 8
Faults during operation ................................................................................................................... 8
Maintenance....................................................................................................................................... 9
Accidental motor start ..................................................................................................................... 9
Interfaces to other devices..................................................................................................................... 9
Operating modes..................................................................................................................................... 9
Normal mode..................................................................................................................................... 9
Special mode...................................................................................................................................... 9
Product information.............................................................................................................. 10
Product description .................................................................................................................................. 10
Overview of the functions...................................................................................................................... 11
Structure ..................................................................................................................................................... 11
Internal connections................................................................................................................................. 12
Scope of delivery ..................................................................................................................................... 12
Type plate PC 6000 3 A........................................................................................................................ 13
Type plate PC 6000 10 A ..................................................................................................................... 13
Technical Data........................................................................................................................................... 14
Dimensions.................................................................................................................................................. 15
Transport and storage .......................................................................................................... 16
Transport..................................................................................................................................................... 16
Storage ....................................................................................................................................................... 16
Interroll Pallet Control PC 6000
Table of contents
4 Version 2 (02/2020) en
Translation of original operating instructions
Assembly and installation ................................................................................................... 17
Warning notices for installation............................................................................................................ 17
Installation .................................................................................................................................................. 17
Warning notices concerning the electrical installation................................................................... 18
Electrical installation ................................................................................................................................ 19
Replacing fuses................................................................................................................................... 20
X1 and X2: Outputs for 400 V line voltage and motors....................................................... 21
X3 and X4: Control inputs .............................................................................................................. 22
Initial startup and operation................................................................................................ 24
Checks before the initial startup .......................................................................................................... 24
Start ............................................................................................................................................................. 24
Startup characteristics............................................................................................................................. 25
Parameter sets........................................................................................................................................... 25
Current measurement ............................................................................................................................. 25
Temperature sensor ................................................................................................................................. 25
LED indicators............................................................................................................................................ 26
Configuration options ............................................................................................................................. 26
Configuration via USB..................................................................................................................... 26
Configuration with the magnetic sensor..................................................................................... 30
Operation................................................................................................................................................... 32
Checks before each startup ........................................................................................................... 32
Start ...................................................................................................................................................... 32
Stop....................................................................................................................................................... 32
Maintenance and cleaning.................................................................................................. 33
Warning notices concerning maintenance and cleaning............................................................... 33
Maintenance.............................................................................................................................................. 33
Checking the Pallet Control ............................................................................................................ 33
Replacing the Pallet Control ........................................................................................................... 33
Cleaning...................................................................................................................................................... 33
Decommissioning and disposal .......................................................................................... 34
Shutdown.................................................................................................................................................... 34
Disposal....................................................................................................................................................... 34
Troubleshooting..................................................................................................................... 35
Meaning of the LEDs ............................................................................................................................... 35
Error signaling........................................................................................................................................... 36
Appendix ............................................................................................................................... 38
Declaration of Conformity..................................................................................................................... 38
Interroll Pallet Control PC 6000
Version 2 (02/2020) en
Translation of original operating instructions
5
Introduction
Information about the manual
The following Pallet Control types are described in these operating instructions:
• Interroll Pallet Control PC 6000 max. 3 A
• Interroll Pallet Control PC 6000 max. 10 A
In the rest of this document, the designations "PC 6000" or "control system" will be used as an
alternative. For Pallet Drives and gear motors, the designation "drive" will be used as an
alternative.
Contents This instruction manual contains important notes and information about the various operating
phases of the Pallet Control.
The instruction manual describes the product as it is delivered by Interroll.
In addition to this instruction manual, special contractual agreements and technical documents
apply to special versions.
The manual is
part of the product
4For trouble-free, safe operation and compliance with possible warranty claims, read the
manual first and follow the instructions.
4Keep the manual close to the product.
4Pass the manual on to any subsequent operator or owner.
4NOTICE! The manufacturer does not accept any liability for faults or defects due to
non-observance of this instruction manual.
4If you have any questions after reading the operating instructions, please contact the Interroll
customer service. Contact persons close to you can be found on the Internet under
www.interroll.com/contact.
Warning notices in this manual
Warning notices refer to risks that may arise while using the product. They are structured
according to the following model:
DANGER
Nature and source of the hazard
Possible consequence of not observing the warning
4Information about how to prevent the hazard.
Interroll Pallet Control PC 6000
Introduction
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Warning notices are available in four danger levels identified by their signal word. Signal words
identify the type and severity of the consequences of a danger if the measures for prevention
are not followed:
Signal word Meaning
DANGER Identifies a danger with high risk that will result in death or serious injury if it
is not avoided.
WARNING Identifies a danger with medium risk that could result in death or serious
injury if it is not avoided.
CAUTION Identifies a danger with low risk that could result in minor or medium injury
if it is not avoided.
NOTICE Identifies a danger that results in property damage.
Symbols
This symbol marks useful and important information.
This symbol represents general safety-related information.
This symbol represents safety-related information in conjunction with electrical voltage.
This symbol refers to "Conformité Européenne".
Requirement:
RThis symbol represents a prerequisite to be met prior to installation and maintenance work.
4This symbol marks the steps to be carried out.
• This symbol refers to listings.
Interroll Pallet Control PC 6000
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7
Safety
State of the art
The Pallet Control is constructed in compliance with applicable standards and the state of the art
and is safe to operate when delivered.
Disregarding the notices in these installation and operating instructions may lead to life-
threatening injuries!
4Carefully read the installation and operating instructions and follow their content.
4Observe local accident prevention regulations and general safety regulations that apply in
the area of use.
Intended use
Pallet Control may only be used for industrial applications and in an industrial environment to
control one or two Interroll Pallet Drives or gear motors.
Pallet Control must be integrated into a conveyor module or conveyor system. Any other use is
considered inappropriate.
Any modifications that affect the safety of the product are not permitted.
The product may only be operated within the defined operating limits.
Applications outside these limits require the approval of Interroll.
Unintended use
Any use beyond the intended use is considered inappropriate or, if required, must be authorized
by Interroll Trommelmotoren GmbH.
Installation in rooms in which materials can create explosive or dusty atmospheres as well as use
in the medical-pharmaceutical sector is prohibited.
Installation in unprotected rooms exposed to the weather or in areas where the technology
deteriorates and can fail due to the prevailing climatic conditions is considered unintended use.
Use of the PC 6000 is not intended for private end customers! Use in a residential area is
prohibited without additional assessment and without the use of EMC protective measures that
have been adapted accordingly!
Use as a safety-related component or for performing safety-related functions is prohibited.
Interroll Pallet Control PC 6000
Safety
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Personnel qualification
Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.
4Authorize only qualified personnel to perform the activities described in these instructions.
4The operating company must ensure that personnel follow locally applicable regulations and
rules about safety and hazards while working.
The following target groups are addressed in these instructions:
Operators Operators have been instructed in the operation and cleaning of the product, and follow the
safety guidelines.
Qualified person A specialist is a person who, based on his relevant technical training, education and experience,
is capable of detecting risks and avoiding dangers that could occur during the use of the
product.
Electricians An electrician has technical training and, based on his or her knowledge and experience, as well
as knowledge of relevant provisions, is capable of properly performing work on electrical
equipment. He or she can independently recognize potential dangers and avoid personal injury
and property damage from electrical voltage.
In principle, all work on electrical equipment may be performed only by a trained electrician.
Dangers
The following list provides information about the various types of danger or damage that may
occur while working with the Pallet Control.
Bodily injury 4Work on the device must be performed only by authorized electricians in accordance with
applicable regulations.
4Before using the product, ensure that no unauthorized personnel is in the vicinity of the
conveyor.
Electricity 4Only perform installation and maintenance work when powered down.
4Before working on the device, ensure that both voltages (400 V AC and 24 V DC) have
been switched off. DANGER! 400 V could be applied even though the LEDs are not
lit. This occurs if only the 24 V DC control voltage was switched off and the power
supply voltage continues to be applied.
4Secure the device against inadvertent activation.
Working environment 4Do not use the product in explosive environments.
4Remove material that is not required and unnecessary objects from the workspace.
Faults during operation 4Regularly check the product for visible damage.
4If you notice smoke, switch off the power immediately and ensure that it cannot be switched
on again accidentally.
4Immediately contact an electrician and have that person determine the cause of the fault.
Interroll Pallet Control PC 6000
Safety
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9
Maintenance 4Because the product does not require maintenance, you only need to inspect all components
regularly for visible damage and check that all cables and screws are firmly in place.
Accidental motor start 4Ensure that a connected motor cannot start accidentally, particularly for assembly,
maintenance work and troubleshooting.
Interfaces to other devices
By installing the Pallet Control in a conveyor module, danger zones may arise. These danger
zones are not part of these operating instructions and must be analyzed during design, setup
and startup of the complete system.
4After installing the Pallet Control in a conveyor module, check the complete system for
potential new danger zones switching on the conveyor.
Operating modes
Normal mode Operation of the installed device at the end customer's as a component in a conveyor in a
complete system.
Special mode Special operation refers to all operating modes that are required to guarantee and maintain
regular operation.
Special operating mode Explanation Comment
Transport/storage Loading and unloading, transport and storage -
Assembly/initial startup Installation at the end customer and performing the test run -
Cleaning External cleaning without removing protective devices When powered down
Maintenance/repairs Maintenance and inspection tasks When powered down
Troubleshooting Troubleshooting in the event of a fault -
Fault elimination Eliminating the fault When powered down
Decommissioning Removal from the complete system When powered down
Disposal Removal from the complete system and disassembly When powered down
Interroll Pallet Control PC 6000
10 Version 2 (02/2020) en
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Product information
Product description
Pallet Control is a decentralized control for pallet conveyor systems that allows for operating up
to two Pallet Drives or gear motors. Two versions are available, which differ by the maximum
permissible current. Pallet Control can be controlled as follows:
• via a RollerDrive control system, such as MultiControl
• PLC
• directly via the digital inputs
Pallet Drive
control
system
24VDC
Pallet Control Pallet Drive
Pallet Drive
control
system
24VDC
Pallet Control Gear motors
(400V 3~)
Interroll DriveControl, ConveyorControl,
MultiControl (24VDC)
400V 3~
By combining Pallet Control with a RollerDrive control system, it is possible, among other things,
to implement zero pressure accumulation conveying of pallets. It is also possible to control drives
with integrated brakes.
Various protective mechanisms are integrated, such as analysis of the thermal contact and
overload detection. Error messages are signaled via LEDs that show different flashing patterns
depending on the malfunction.
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