Intersil ISL9214AEVAL1Z Istruzioni per l’uso

Application Note 1260

ISL9214AEVAL1Z Evaluation Board Application

Manual

Description

The ISL9214AEVAL1Z is an evaluation tool for the

ISL9214A single-cell Li-ion battery charger. The

evaluation tool provides a complete evaluation platform

addressing all data sheet specifications and functionality.

The jumpers on the board facilitate the programming of

the charge current and the different charging conditions

and can be used to make other necessary connections,

such as current measurement.

The ISL9214A is a dual input, fully integrated single-cell

Li-ion battery charger. The ISL9214A charger accepts

two input sources: one from a USB port and the other

from a desktop cradle. Both inputs accept input voltages

ranging from 4.5V up to 28V. Due to the high voltage

capability, the components associated with the cradle

input circuit on the evaluation board are good for a 28V

supply.

The components assembled in the center square

constitute a complete charger, indicating the space

saving advantage of the typical ISL9214A installation in

space-limited applications.

Features

• A Complete Evaluation Platform for the ISL9214A

Charger

• The Center Square Suggesting the Space Saving

Advantage of the Typical Components Assembly

• Both Inputs Accept Voltage up to 28V

• Flexible Power Connectors Each with a Hook and a

Solder Pad Providing Variety to Users

• USB Port On Board Accepts Power Directly From USB

Cable

• Convenient Jumpers for Programming the Charge

Current, Charge Mode and for Current Measurement

• 3.5x2.5 Square Inches Board Size Handy for

Evaluation

• Thermal Vias in the Thermal Pad Similar To

Customers’ Thermally Enhanced Environment

• On-Board LEDs for Input PPR and CHG State

Indication

• Pb-Free (RoHS Compliant)

What is Needed

The following instruments will be needed to perform

testing:

• Power supplies:

1) PS1: DC 30V/2A

2) PS2: DC 10V/2A

3) PS3: DC 10V/2A

• DC Electronic load: 20V/2A

• Multimeters

• Function generator

• Oscilloscope

• Cables and wires

Ordering Information

PART # DESCRIPTION

ISL9214AEVAL1Z Evaluation Board for ISL9214A

Pin Configuration

ISL9214A

10 LD DFN

TOP VIEW

BAT

ICDL

GND

USBON

IMIN

CRDL

USB

PPR

CHG

CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.

1-888-INTERSIL or 1-888-468-3774 |Intersil (and design) is a registered trademark of Intersil Americas Inc.

All other trademarks mentioned are the property of their respective owners.

January 26, 2010

AN1260.1

2AN1260.1

January 26, 2010

Quick Setup Guide (Refer to Figure 1)

DO NOT APPLY POWER UNTIL STEP 6

For Cradle Input:

Step 1: Connect a 5V supply PS1 to CRDL input

(J1, upper +) with the current limit set at

1.3A

Step 2: Connect a 3.7V supply PS3 to BAT output

(J3, upper +) with the current limit set at

1.3A

Step 3: Connect a current meter to JP6, as shown

in Figure 1

Step 4: Connect the DC electronic load of 1.2A to

BAT (J3, upper +)

Step 5: Insert a jumper shunt on JP1, all other

jumper shunts are not installed

Step 6: Turn on Power Supplies and DC electronic

load, adjust the power supply PS3 such

that the voltmeter V2 reads 3.7V

Step 7: Both the red and the green LEDs should

be on, indicating power on and charging

condition

Step 8: The current meter I2 should read about

0.28A as the charging current

Step 9: Insert a jumper shunt on JP7 and the

current meter I2 should read about

0.575A charging current

Step 10: Insert a jumper shunt on both JP7 and

JP8, the current meter I2 should read

about 1.04A charging current

Step 11: Reduce the voltage at PS3 to 2.0V for

trickle charge currents. Repeat Steps 8, 9

and 10. The current reading should be

52mA,103mA and 187mA for steps 8, 9

and 10, respectively

Step 12: Slowly reduce the DC electronic load

current until the green LED turns off. The

current meter I2 should read about 47mA

EOC current

Step 13: Insert a jumper shunt on JP5 and repeat

Step 12, the current meter I2 should read

93mA EOC current

For USB Input:

Step 1: Connect a 5V supply PS2 to USB with the

current limit set at 0.7A

Step 2: Connect a 3.7V supply PS3 to BAT (J3

upper +) with the current limit set at 0.7A

Step 3: Connect the DC electronic load of 0.6A to

BAT (upper +)

Step 4: Connect a current meter to JP6 as shown

in Figure 1

Step 5: Install a jumper shunt on JP2 and a

jumper shunt on JP4 to the USBON

position, all other jumpers shunts are not

installed

Step 6: Turn on Power Supplies and DC electronic

load, adjust the power supply PS3 such

that the voltmeter V2 reads 3.7V

Step 7: Both the red and the green LEDs should

be on, indicating power on and charging

condition

Step 8: The current meter I2 should read about

0.38A charging current

Step 9: Reduce the voltage at PS3 to 2.0V for

trickle charge current. Repeat Step 8. The

reading should be around 80mA

Step 10: Slowly reduce the electronic load current

until the green LED turns off, the current

meter I2 should read about 55mA EOC

current

Step 11: Insert a jumper shunt on JP5 and repeat

Step 10. The current meter I2 should read

75mA EOC current

Application Note 1260

3AN1260.1

January 26, 2010

Description of Jumper Settings

JP1 - A shunt installed on JP1 connects the input

source from connector J1 to the circuit if input current

measurement is not needed. The shunt can be

replaced by a current meter if input current

measurement is needed, as shown in Figure 1.

JP2 - A shunt installed on JP2 connects the input

source from the USB port connector to the USB pin if a

USB port is used for the evaluation.

JP3 - Connects the EN pin to a pull-up voltage or GND.

The pull-up voltage is regulated 3.3V from the input

source (either Cradle or USB). If there is no shunt

installed on JP3, the EN pin is internally pulled down to

logic LOW, which enables the charger. If a shunt is

installed across the two jumper pins labeled as

“Enable”, the EN pin is driven to logic LOW, the charger

is enabled, same as floating. If the shunt is installed

across the two jumper pins labeled as “Disable”, the EN

pin is driven to logic HIGH, which disables the charger.

JP4 - ON/OFF control for USB input. Install a jumper

shunt on USB OFF position to turn off the USB charge

but has no impact on the cradle input charge.

JP5 - Parallels an additional 11.8k resistor to the IMIN

pin (total RIMIN = 5.9k), such that the End-of-Charge

Current will be increased to 93mA (RIMIN is 11.8k and

the EOC current is 46.5mA without the shunt).

JP6 - A shunt installed on JP6 connects the BAT pin to

the output connector J3 if output current measurement

is not needed. The shunt can be replaced by a current

meter if output current measurement is needed as

shown in Figure 1.

JP7 - Parallels an additional 23.7k resistor to the ICDL

pin (total RICDL = 11.85k), such that the cradle charge

current will be increased to 0.575A (RIREF is 23.7k and

the charge current is 0.28A if the shunts on both JP7

and JP8 are removed).

JP8 - Parallels an additional 14.7k resistor to the ICDL

pin (when JP7 is installed, total RICDL = 6.56k), such

that the cradle charge current will be increased to

1.04A.

PS1

- +

PS3

+ -

E-LOAD

PS2

- +

FIGURE 1. CONNECTION OF INSTRUMENTS

Application Note 1260

4AN1260.1

January 26, 2010

Board Design

TABLE 1. JUMPER SETTING SUMMARY

JUMPER POSITION FUNCTION

JP1 Shunt installed Connects input source at J1 to CRDL pin

JP2 Shunt installed Connects input source from USB port connector to USB pin

JP3

Shunt on Disable Charger disabled

Shunt on Enable Charger enabled

Shunt not installed Charger enabled

Shunt on USB OFF Turns off USB charge

JP4 Shunt on USB ON Turns on USB charge

Shunt not installed Turns off USB charge

JP5 Shunt installed Sets CRDL and USB EOC current to 93mA

JP6 Shunt installed Connects BAT to J3

JP7 Shunt installed Sets CRDL charging current to 0.575A, if shunt on JP7 is not

installed

JP8 Shunt installed Sets CRDL charging current to 1.04A, if shunt on JP7 is also

installed

23.7k

CRDL

1USB

2PPR

3CHG

4EN

5IMIN 6

USBON 7

GND 8

ICDL 9

BAT 10

ISL9214

1µF

4.7µF, 35V

0.1µF

3.3k

470

23.7k

11.8k R4

11.8k R8

14.7k

4.1V

D4D5

JP3

JP6

JP7 JP8

JP4

JP5

10µF C8

47µF

JP1

JP2

C10

0.1µF

CRDL

USB

VBAT

PPR

CHG

IMIN ICDL

GND

USBON

FIGURE 2. SCHEMATIC

Application Note 1260

5AN1260.1

January 26, 2010

ISL9214AEVAL1Z Bill of Materials

ITEM QTY REFERENCE PART DESCRIPTION PCB FOOTPRINT PART NUMBER VENDOR

1 1 U1 ISL9214A Charger 3x3 DFN ISL9214A Intersil

2 1 R1 3.3k, 5%, SMD Resistor 0805 ERJ-6GEYJ332V Panasonic

3 2 R2, R3 470Ω, 5%, SMD Resistor 0805 ERJ-6GEYJ471V Panasonic

4 1 R4 11.8k, 1%, SMD Resistor 0805 ERJ-6ENF1182V Panasonic

5 1 R7 11.8k,1%, SMD Resistor 0402 ERJ-2RKF1182X Panasonic

6 1 R5 23.7k, 1%, SMD Resistor 0402 ERJ-2RKF2372X Panasonic

7 1 R6 23.7k, 1%, SMD Resistor 8085 ERJ-6ENF2372V Panasonic

8 1 R8 14.7k, 1%, SMD Resistor 0805 ERJ-6ENF1472V Panasonic

91 R9 0Ω5%, SMD Resistor 0805 9C08052A0R00JLHFT Yageo

10 2 C1, C2 4.7µF, 35V, Tantalum 0805 ECS-T1VC475R Panasonic

11 2 C9, C10 0.1µF, 50V, X7R Ceramic 0805 C2012X7R1H104K TDK

12 1 C7 10µF, 6.3V Tantalum 1206 ECS-T0JY106R Panasonic

13 1 C8 47µF, 6.3V, X5R Ceramic 1210 ECJ-4YB0J476M Panasonic

14 1 C3 1µF, 25V, X5R Ceramic 0805 ECJ-2FB1E105K Panasonic

15 3 C4, C5, C6 0.01µF, 50V, X7R Ceramic 0402 C0402C103K5RACTU Kemet

16 2 J1, J3 2.54mm Center Header, 2 CKT 22-11-2022 Molex

17 3 CRDL, USB, VBAT Test point, Red 5010 Keystone

18 6 PPR, CHG, EN, IMIN, USBON Test point, Yellow 5014 Keystone

ICDL

19 3 GND1, GND2, GND3 Test point, Black 5011 Keystone

20 6 JP1, JP2, JP5, JP6, JP7, JP8 2.54mm header, 2 CKT 22-28-4020 Molex

21 2 JP3, JP4 2.54mm header, 3 CKT 22-28-4030 Molex

22 1 D4 Green LED 0805 SML-LXT0805GW-TR Lumex

23 1 D5 Red LED 0805 SML-LXT0805IW-TR Lumex

24 2 D1, D2 Switching Diode 100V, 250mA SOD-523 CMOD4448 Central

Diodes

25 1 D3 Zener diode 4.3V, 200mW SOD-323 MMSZ5229BS Diodes

26 1 Q1 60V, 1A, NPN Transistor SOT-23 FMMT491TA Zetex

27 1 J2 Type B, Female USB Type B 787780-1 Amp/Tyco

28 4 Pumpon, 0.44x0.2, black SJ-5303 3M/ESM

Application Note 1260

6AN1260.1

January 26, 2010

PCB Layout

FIGURE 3. SILK LAYER

FIGURE 4. TOP LAYER

Application Note 1260

Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the

reader is cautioned to verify that the Application Note or Technical Brief is current before proceeding.

For information regarding Intersil Corporation and its products, see www.intersil.com

AN1260.1

January 26, 2010

FIGURE 5. BOTTOM LAYER

PCB Layout(Continued)

Application Note 1260

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