Kersten B00001 Manuale utente

Original

Operating Instructions

Hydrostatic Two Wheel Tractor UBS Master

Order number: B00001 From machine No: 43470 R01 Stand: 03.01.2012

Manufactures by

Kersten Arealmaschinen GmbH

Empeler Straße 95

D - 46459 Rees

www.kersten-maschinen.de

Distributed in UK by

Kersten (UK) Ltd Tel. 0118 986 9253

Progrees House 39 Boulton Road

Reading, RG2 0NH

www.kerstenuk.com - [email protected]

TABLE OF CONTENTS

LETTER ..................................................................................................................................3

ABOUT THIS INSTRUCTION MANUAL .................................................................................4

2.1

BEFORE COMMISSIONING .................................................................................................................... 4

2.2

NOTES ABOUT THIS MANUAL ............................................................................................................... 4

SAFETY INSTRUCTIONS FOR HYDROSTATIC SINGLE TOWERS .....................................5

3.1

INTENDED USE ....................................................................................................................................... 5

3.2

GENERAL SAFETY AND ACCIDENT PREVENTION RULES................................................................. 5

3.3

USED PICTOGRAMS............................................................................................................................... 9

3.4

WARNINGS AND SAFETY INSTRUCTIONS FOR FILLED LEAD - ACID BATTERIES........................... 10

DISPOSAL ................................................................................................................................................ 11

WARRANTY.............................................................................................................................................. 11

RECOMMENDATIONS............................................................................................................................. 11

6.1

LUBRICANTS ...........................................................................................................................................11

6.2

FUELS ......................................................................................................................................................11

6.3

MAINTENANCE AND REPAIR.................................................................................................................11

6.4

INSTRUCTION FOR USE FOR STARTER BATTERIES..........................................................................12

THE OPERATION OF THE SELF-OPERATING WORKSTATION......................................................... 14

7.1

START THE MOTOR................................................................................................................................14

7.2

TROUBLESHOOTING AND SWITCHING ON THE SIDE DRIVE ............................................................14

7.3

STOPPING THE INTERNAL COMBUSTION ENGINE.............................................................................15

7.4

THE STEERING........................................................................................................................................16

7.5

HEIGHT ADJUSTMENT OF THE HANDWOOD.......................................................................................17

7.6

SIDE ADJUSTMENT OF THE HANDHOLM.............................................................................................17

ASSEMBLY............................................................................................................................................... 18

8.1

ASSEMBLY OF THE ATTACHMENT.......................................................................................................18

8.2

ASSEMBLY OF HAND PROTECTION.....................................................................................................19

8.3

MOUNTING OF THE GRID WHEELS ......................................................................................................20

GENERAL INFORMATION ON LOADING AND TRANSPORT INFORMATION................................... 21

MAINTENANCE........................................................................................................................................ 22

10.1

GENERAL MAINTENANCE INSTRUCTIONS..........................................................................................22

10.2

DAILY MAINTENANCE.............................................................................................................................22

10.3

MAINTENANCE AFTER 20 HOURS OF OPERATION OR LONGER SERVICE LIFE.............................23

10.4

MAINTENANCE AFTER 100 HOURS OF OPERATION ..........................................................................23

10.5

STORAGE ................................................................................................................................................23

10.6

CHECKING THE BELT TENSION VOLTAGE FROM THE SIDE DRIVE .................................................24

TECHNICAL SPECIFICATIONS .............................................................................................................. 25

WIRING PLAN SECURITY DEVICE ........................................................................................................ 27

MALFUNCTION AND THEIR REMEDY................................................................................................... 28

EC DECLARATION OF CONFORMITY................................................................................................... 31

Foreword

Introduction

Dear Customer,

Thank you for choosing a quality product from Kersten.

This product has been manufactured according to the most up-to-date production methods and extensive

quality assurance measures, because only when you are satisfied with your device, our goal isreached.

Before using this machine or implement for the first time, please read this manual thoroughly and thoroughly.

If you do not understand any of the information contained in this safety data sheet or the product-specific

installation or operating instructions, please contact your sales representative or the machine manufacturer

directly.

Keep this manual handy. Ifnecessary, you can read important information and instructions.

Have fun with your Kersten - device wishes you

Dipl.- Ing. (FH) Robert Bosch

Managing Director

Safety instructions

About this manual

The machine or implement is subject to technical progress. All information, illustrations and

technical data are up-to-date at the time of publication. Changes in the sense of technical progress

are reserved to the manufacturer at any time.

Therefore, no claims can be derived from the information and illustrations in this booklet.

2.1

Before commissioning

Since self-propelled implements and attachments can cause serious accidents or hazards if used

improperly, the first time the Kersten implement is commissioned, it must be instructed by competent

and authorized persons

absolutely necessary. The best way to familiarize yourself with its basic functions and its handling is

to choose a free and level terrain for your first trip

•

You reduce the risk of accidents on your part or third parties!

For further information and difficulties of any kind, please contact the dealer, importer or directly to

the manufacturer.

•

Be sure to read the safety instructions on the following pages!

•

Read the operating instructions before commissioning!

•

Pass on all safety instructions to other users!

2.2

Notes on this operating manual

•

Enumerations are marked with eye-catching points.

Example:

•

Text

•

Text

•

Instructions are marked according to the order in which they are to be executed.

Example:

1. Text

2. Text

Safety instructions

Safety instructions for hydrostatic towed tractors

The most important safety instructions in this manual cannot cover all possibilities. It goes without

saying that common sense and caution are factors that are not built into a machine but must be

brought by the person who uses and maintains the machine.

In order to keep the accident risk as low as possible, please observe the following subchapters.

3.1

Intended use

•

The towing vehicle as well as the devices approved by the manufacturer are suitable for the

respective usual or common use and work in the agriculture and forestry, as for example.

Green area and plant maintenance and built for winter service.

•

Any other use is considered improper use. The manufacturer is not liable for damage resulting

from this, the risk being solely borne by the operator.

•

Proper use also includes compliance with the operating, maintenance and service conditions

specified by the manufacturer.

•

The towing vehicle may only be used, maintained and repaired by persons familiar with it and

aware of the dangers.

•

The relevant accident prevention regulations as well as the other generally recognized safety

and occupational health rules must be observed.

•

Unauthorized modifications to the machine lead to the exclusion of liability of the manufacturer

for the resulting damage.

3.2

General safety and accident prevention regulations

3.2.1

Basic rules

•

In addition to the instructions in this operating manual, observe the general valid safety and

accident prevention regulations!

•

The towing vehicle may not be operated by persons under the age of 16, not even under the

supervision of a

Adults, be served! Children and adolescents should be instructed not to play with the device.

•

Only trained personnel or persons may use this machine!

•

When using public traffic routes, observe the relevant regulations!

•

The tiller is not approved for public transport.

•

The clothing of the user should be tight. Avoid loose-fitting clothing and wear sturdy

hoes or safety shoes!

•

Only work in good visibility and light conditions!

•

The attached warning and information signs provide important information for safe operation;

the attention serves your safety!

•

For transport on motor vehicles or trailers outside the area to be machined, the motor must be

switched off!

•

Be careful with rotating tools - safety distance!

•

Be careful with trailing tools. Wait for work on these until they stop completely!

•

There are crushing and shearing points on driven parts!

•

The transport of persons and objects is prohibited!

•

Driving behavior, steering and possibly braking capability as well as tilting behavior are

influenced by mounted or attached devices and load. For this reason, only implements approved

by the manufacturer may be used. The working speed must be adapted to the respective

conditions.

•

Do not make any changes to the engine's upper idle speed. Too high a speed increases the risk

of accidents.

•

Unauthorized conversions that endanger the operational safety of the machine are prohibited!

Safety instructions

3.2.2

Work and danger area

•

The user is responsible to third parties in the work area!

•

Staying in the danger area of the machine is prohibited!

•

Check the near range before starting up. Pay special attention to children and animals.

Ensure sufficient visibility!

•

Before starting work, remove foreign objects from the surface to be worked.

Pay attention to other foreign objects during work and eliminate them in good time.

•

When working in enclosed areas, the safety distance to the border must be maintained so as not

to damage the tool.

•

When working in the immediate vicinity of public roads and paths, these should not be

approached if possible, as there is a risk of injury to third parties due to flying objects.

•

When working on public roads and squares or in the immediate vicinity, warning and danger

signs should be set up in order to attract the attention of third parties.

3.2.3

Before starting work

•

Before starting work, please familiarize yourself with all the devices and actuators as well as their

function and make sure that all safety devices are properly installed and in the protective position!

It is too late during the work assignment!

•

Above all, learn how to stop the engine quickly and safely in an emergency

3.2.4

Starting the machine

•

When starting the motor, all drives must be switched off!

•

Do not run the engine indoors!

•

Do not step in front of the single-axle tractor or the implement to start the engine.

•

Do not use jumper fluids when using electric jump start (jumper cable). There is a danger of

explosion!

3.2.5

During operation

•

Never leave the operating position on the guide rail while driving!

•

Never adjust the operating handle while driving - risk of accident!

•

The transport of persons and objects is prohibited!

•

If, for example, the attachment has caught a foreign object and blocked it, stop the engine and

clean the attachment with a suitable tool! Always switch off the engine when handling or cleaning

the implement!

•

Do not leave the operating station until all tools of the attachment have come to a standstill!

•

In the event of damage to the self-propelled implement or attachment, stop the engine immediately

and have the damage repaired.

•

If the steering fails, stop the self-propelled implement immediately and stop the engine.

Have the fault rectified immediately.

•

If there is a risk of slipping on sloping ground, the implement carrier must be secured by an escort

with a pole or a rope. The escort must be located above the vehicle at a sufficient distance from

the work tools! For the helper, it is recommended to wear crampons.

•

If possible, always drive across (horizontally) to the slope!

•

Only drive on rough and dry ground on steep slopes! Moisture and rain increase the risk of slipping

out and slipping.

•

On steep slopes, lattice wheels or sprockets must be used to prevent the tractors from slipping

off.

•

In emergency situations, if, for example, the machine slips sideways in the slope, always release

the handles! You as an operator do not manage with their physical strength to prevent the

cultivators on slipping and are otherwise carried away.

Safety instructions

3.2.6

Leaving the machine

•

When stopping the machine, close the fuel cock (if present)!

•

By using wheel chocks or, if necessary, by applying the parking brake, secure the machine from rolling

away when leaving the vehicle.

•

Secure the device against unauthorized use!

•

Switch off the engine and, if present, remove the ignition key or the spark plug connector!

•

Never leave the machine unattended while the engine is still in operation!

3.2.7

Screw connections and tires

•

When working on the wheels, make sure that the device is safely parked and secured against rolling

away!

•

Regularly check nuts and bolts for tightness and retighten if necessary.

•

Repair work on the tires must only be carried out by qualified personnel and with suitable mounting

tools!

•

If the tire pressure is too high there is a risk of explosion!

•

Check the air pressure regularly!

3.2.8

Coupling and uncoupling attachments

•

Attach and remove attachments only when the engine is off and the PTO is off.

•

When replacing attachments and their parts, use suitable tools and

Wear gloves.

•

When mounting and dismounting, bring the required support equipment into the respective position

and ensure sufficient stability.

•

Secure the rear-mounted tow tractor with an attachment to prevent it from rolling (parking brake, wheel

chocks).

•

When attaching attachments, there is a risk of injury (crushing). Special care is necessary.

•

Attach implements according to regulations and fix in the prescribed places.

3.2.9

Maintenance, cleaning and repair work

•

Do not carry out maintenance and cleaning work on the running engine!

•

When working on the engine, always remove the spark plug connector.

•

If guards and working tools are subject to wear, they must be checked regularly and replaced if

necessary.

•

Damaged cutting tools must be replaced.

•

When replacing cutting tools, use suitable tools and wear protective gloves.

Safety instructions

•

Only use original spare parts from the manufacturer, as these comply with the technical

requirements and thus the risk of accidents is minimized!

•

Cleaning with the high-pressure cleaner should be carried out so that the water jet is not held

directly in bearings, turned parts, grease nipples, shaft seals, wheel hubs, etc. After each

cleaning with the high-pressure device, the lubrication points must be re-greased. In the case of

infringement, the right to guarantee expires!

•

Check the moving parts for ease of movement and regresses if necessary!

•

After maintenance and cleaning work, be sure to replace the guards and put them in the

protective position!

•

To avoid the risk of fire, keep the machine clean!

•

Regularly check nuts and bolts for tightness and retighten if necessary.

•

When carrying out maintenance, cleaning and repair work on the lifted device, always make

sure that it is protected by suitable support elements!

•

Before carrying out any repairs, make sure that the hydraulic system is depressurized, because

fluids under pressure can penetrate the skin and cause serious injuries! Therefore

See a doctor immediately - danger of infection!

•

Repairs may only be carried out by qualified personnel.

•

When working on the electrical system, always remove the earth strap from the battery!

•

Check the hydraulic hose lines for damage and aging at regular intervals and replace if

necessary.

•

When welding the tractor or mounted equipment, disconnect the battery.

•

Repairs such as welding, grinding, drilling, etc. must not be carried out on supporting and other

safety-related parts such as frames, axles, etc.!

3.2.10

Engine, fuel and oil

•

Before refueling, switch off the engine and remove the ignition key (if available)!

•

Do not top up with fuel and do not spill fuel (use a suitable refilling aid). If necessary, take up

spilled fuel immediately.

•

Dispose of oils, fuels and filters separately and properly!

•

When handling fuel, caution is required, increased risk of fire. Never refuel near open flames, hot

engine parts, and sparks when flying. Do not smoke when refueling!

3.2.11

Electrical system and battery

•

When working on the electrical system, always disconnect the battery (negative pole) (if

present).

•

Make sure the connection is correct - first positive pole and then negative pole!

•

Be careful with battery gases - Explosive!

•

Avoid sparks and open flame near batteries.

•

Take care when handling battery acid - corrosive!

•

Always provide the positive pole with the intended cover or terminal protection cap.

•

Caregivers of pacemakers must not touch the live parts of the ignition system while the engine is

running!

Safety instructions

3.3 Pictograms used

Explanation of the pictograms used:

Before commissioning read and observe the

operating instructions and safety instructions.

Switch off the engine and remove the spark plug

connector before carrying out any repair, maintenance

or cleaning work.

Never open or remove protective devices while the

engine is running!

Touch machine parts only when they have come to a

complete stop.

Danger from passing parts while the engine is running -

keep safety distance.

Follow the instructions in the technical manual.

Smudge!!

Safety instructions

3.4 Warnings and safety instructions for filled lead - acid batteries

•

Follow the instructions on the battery and in the operating instructions.

•

Use eye protection.

•

Keep children away from acid and battery.

Explosion hazard:

•

When charging batteries, a highly explosive bang mixture is produced, so please

note the following:

•

Fire, sparks, open light and smoking prohibited.

•

Avoid sparking when handling cables and electronic devices, as well as through electronic

charging.

•

Avoid short circuits

Burn Hazards:

•

Battery acid is highly corrosive, therefore:

•

Wear protective gloves and eye protection.

•

Do not tip the battery, acid can escape from the degassing openings.

First aid:

•

Acid splash in the eye; immediately rinse with clear water for several minutes. Then seek

medical attention immediately.

•

Acid splashes on the skin or clothing; Immediately neutralize with an acid converter or soapy

water and rinse with plenty of clear water.

•

In case of drunk acid, consult a doctor immediately.

Warnings:

•

Do not expose batteries to direct daylight unprotected.

•

Discharged batteries can freeze, therefore store frost-free.

Disposal:

•

Hand over used batteries at a collection point.

•

During transport, the following instructions for use must be observed.

•

Never dispose of old batteries in the household waste.

Indice

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