Kersten B00002 Istruzioni per l'installazione

Original

Operating Manual

Hydrostatic Two Wheel Tractor

K 1500

Distributed in UK by

Kersten (UK) Ltd Tel. 0118 986 9253

Progrees House 39 Boulton Road

Reading, RG2 0NH

www.kerstenuk.com

Manufactured by

Kersten Arealmaschinen GmbH

Empeler Straße 95

D - 46459 Reeswww.kersten-

maschinen.de

Order number: B00002 From machine No.: 44096 Rev.: 01 Version: 12.04.2012

Table of Contents

INTRODUCTION.......................................................................................................................... 3

ABOUT THESE INSTRUCTIONS ............................................................................................... 4

2.1

BEFORE COMMISSIONING.........................................................................................................................................4

2.2

NOTES ON THIS MANUAL ..........................................................................................................................................4

SAFETY INSTRUCTIONS FOR HYDROSTATIC SINGLE TOWERS............................................... 5

3.1

INTENDED USE............................................................................................................................................................5

3.2

GENERAL SAFETY AND ACCIDENT PREVENTION RULES ......................................................................................5

3.3

PICTOGRAMS USED...................................................................................................................................................9

3.4

WARNINGS AND SAFETY INSTRUCTIONS FOR FILLED LEAD - ACID BATTERIES.............................................. 10

3.5

INSTRUCTIONS FOR USE FOR STARTER BATTERIES.......................................................................................... 11

DISPOSAL........................................................................................................................................ 13

GUARANTEED................................................................................................................................. 13

RECOMMENDATIONS.....................................................................................................................13

6.1

LUBRICANT.............................................................................................................................................................. 13

6.2

FUELS....................................................................................................................................................................... 13

6.3

MAINTENANCE AND REPAIR.................................................................................................................................. 13

OPERATING THE SELF-OPERATING WORKER .......................................................................... 14

7.1

STARTING THE INTERNAL COMBUSTION ENGINE ............................................................................................... 14

7.2

DRIVE OFF................................................................................................................................................................ 14

7.3

STOPPING THE INTERNAL COMBUSTION ENGINE............................................................................................... 15

7.4

HEIGHT AND TILT ANGLE ADJUSTMENT ............................................................................................................... 15

7.5

SECURING THE MACHINE DURING TRANSPORT.................................................................................................. 16

MAINTENANCE................................................................................................................................ 17

8.1

GENERAL MAINTENANCE INSTRUCTIONS............................................................................................................ 17

8.2

DAILY MAINTENANCE.............................................................................................................................................. 17

8.3

MAINTENANCE AFTER 20 HOURS OF OPERATION OR LONGER SERVICE LIFE................................................ 18

8.4

MAINTENANCE AFTER 100 OPERATING HOURS................................................................................................... 18

8.5

STORAGE ................................................................................................................................................................. 18

TECHNICAL DATA...........................................................................................................................19

WIRING PLAN - SAFETY DEVICE .............................................................................................. 21

MALFUNCTION AND THE RESOLUTION .................................................................................. 22

EC DECLARATION OF CONFORMITY.......................................................................................24

Introduction

Dear Customer,

Thank you for choosing a quality product from Kersten.

This product has been manufactured according to the most up-to-date production methods and

extensive quality assurance measures, because only when you are satisfied with your device, our

goal is reached.

Before using this machine or implement for the first time, please read this manual thoroughly and

thoroughly.

If you do not understand any of the information contained in this safety data sheet or the product-

specific installation or operating instructions, please contact your sales representative or the

machine manufacturer directly.

Keep this manual handy. If necessary, you can read important information and instructions.

Have fun with your Kersten device wishes you.

Dipl.- Ing. (FH) Robert Bosch

Managing Director

About this manual

The machine or implement is subject to technical progress. All information, illustrations and

technical data are up-to-date at the time of publication. Changes in the sense of technical progress

are reserved to the manufacturer at any time.

Therefore, no claims can be derived from the information and illustrations in this booklet.

2.1

Before commissioning

Since self-propelled implements and attachments can cause serious accidents or hazards if used

improperly, the first time the Kersten implement is commissioned, it must be instructed by competent

and authorized persons

absolutely necessary. The best way to familiarize yourself with its basic functions and its handling is to

choose a free and level terrain for your first trip.

•

You reduce the risk of accidents on your part or third parties!

For further information and difficulties of any kind, please contact the dealer, importer or directly to the

manufacturer.

• Be sure to read the safety instructions on the following pages!

• Read the operating instructions before commissioning!

• Pass on all safety instructions to other users!

2.2

Notes on this operating manual Enumerations are marked with eye-catching

points.

Example:

•

Text

•

Text

Instructions are marked according to the order in which they are to be carried out.

Example:

Text

Safety instructions

Safety instructions for hydrostatic drive tractors

The most important safety instructions in this manual can not cover all possibilities. It goes without

saying that common sense and caution are factors that are not built into a machine but must be

brought by the person who uses and maintains the machine.

In order to keep the accident risk as low as possible, please observe the following

subchapters.

3.1

Intended use

•

The towing vehicle as well as the devices approved by the manufacturer are suitable for the

respective usual or common use and work in the agriculture and forestry, as for example.

Green area and plant maintenance as well as built for the winter service.

•

Any other use is considered improper use. The manufacturer is not liable for damage resulting

from this, the risk being solely borne by the operator.

•

Proper use also includes compliance with the operating, maintenance and service conditions

specified by the manufacturer.

•

The towing vehicle may only be used, maintained and repaired by persons familiar with it and

aware of the dangers.

•

The relevant accident prevention regulations as well as the other generally recognized safety

and occupational health rules must be observed.

•

Unauthorized modifications to the machine lead to the exclusion of liability of the manufacturer

for the resulting damage.

3.2

General safety and accident prevention regulations

3.2.1

Basic rules

•

In addition to the instructions in this operating manual, observe the general valid safety and

accident prevention regulations!

•

The towing vehicle must not be operated by persons under the age of 16, not even under the

supervision of an adult! Children and adolescents should be instructed, not with to play the

device.

•

Only trained personnel or persons may use this machine!

•

When using public traffic routes, observe the relevant regulations!

•

The tiller is not approved for public transport.

•

The clothing of the user should be tight. Avoid loose-fitting clothing and wear sturdy shoes or

safety shoes!

•

Only work in good visibility and light conditions!

•

The attached warning and information signs provide important information for safe operation; the

attention serves your safety!

•

For transport on motor vehicles or trailers outside the area to be machined, the motor must be

switched off!

Safety instructions

•

Be careful with rotating tools - safety distance!

•

Be careful with trailing tools. Wait for work on these until they stop completely!

•

There are crushing and shearing points on driven parts!

•

The transport of persons and objects is prohibited!

•

Driving behavior, steering and possibly braking capability as well as tilting behavior are

influenced by mounted or attached devices and load. For this reason, only implements

approved by the manufacturer may be used. The working speed must be adapted to the

respective conditions.

•

Do not make any changes to the engine's upper idle speed. Too high a speed

increases the risk of accidents.

•

Unauthorized conversions that endanger the operational safety of the machine are

prohibited!

•

Check the machine for operational safety before each use!

3.2.2

Work and danger area

•

The user is responsible to third parties in the work area!

•

Staying in the danger area of the machine is prohibited!

•

Check the near range before starting up. Pay special attention to children and animals. Ensure

sufficient visibility!

•

Before starting work, remove foreign objects from the surface to be worked. Pay attention to

other foreign objects during work and eliminate them in good time.

•

When working in enclosed areas, the safety distance to the border must be maintained so as not

to damage the tool.

•

When working in the immediate vicinity of public roads and paths, these should not be

approached if possible, as there is a risk of injury to third parties due to flying objects.

•

When working on public roads and squares or in the immediate vicinity, warning and danger

signs should be set up in order to attract the attention of third parties.

3.2.3

Before starting work

•

Before starting work, please familiarize yourself with all the devices and actuators as well as their

function and make sure that all safety devices are properly installed and in the protective position!

It's too late during the work assignment!

•

Above all, learn how to stop the engine quickly and safely in an emergency.

Safety instructions

3.2.4

Starting the machine

•

When starting the motor, all drives must be switched off!

•

Do not run the engine indoors!

•

Do not step in front of the single-axle tractor or the implement to start the engine.

•

Do not use jumper fluids when using electric jump start (jumper cable). There is a danger of

explosion!

3.2.5

During operation

•

Never leave the operating position on the guide rail while driving!

•

Never adjust the operating handle while driving - risk of accident!

•

The transport of persons and objects is prohibited!

•

If, for example, the attachment has caught a foreign object and blocked it, stop the engine and

clean the attachment with a suitable tool! Always switch off the engine when handling or cleaning

the implement!

•

Do not leave the operating station until all tools of the attachment have come to a standstill!

•

In the event of damage to the self-propelled implement or attachment, stop the engine immediately

and have the damage repaired.

•

If the steering fails, stop the self-propelled implement immediately and stop the engine. Have the

fault rectified immediately.

•

If there is a risk of slipping on sloping ground, the implement carrier must be secured by an escort

with a pole or a rope. The escort must be located above the vehicle at a sufficient distance from

the work tools! For the helper, it is recommended to wear crampons.

•

If possible, always drive across (horizontally) to the slope!

•

Only drive on rough and dry ground on steep slopes! Moisture and rain increase the risk of slipping

out and slipping.

•

On steep slopes, lattice wheels or sprockets must be used to prevent the tractors from slipping

off.

•

In emergency situations, if, for example, the machine slips sideways in the slope, always release

the handles! You as an operator do not manage with their physical strength to prevent the

cultivator on slipping and are otherwise carried away.

3.2.6 Leaving the machine

•

When stopping the machine, close the fuel cock (if present)!

•

By using wheel chocks or, if necessary, by applying the parking brake, secure the machine from

rolling away when leaving the vehicle.

•

Secure the device against unauthorized use!

•

Switch off the engine and, if present, remove the ignition key or the spark plug connector!

•

Never leave the machine unattended while the engine is still in operation!

Safety instructions

3.2.7 Screw connections and tires

•

When working on the wheels, make sure the device is safely parked and secured against rolling

away!

•

Regularly check nuts and bolts for tightness and retighten if necessary.

•

Repair work on the tires must be carried out by qualified personnel and with appropriate mounting

tools!

•

If the tire pressure is too high, there is a risk of explosion!

•

Check the air pressure regularly!

3.2.8 Coupling and uncoupling of implements

•

Attach and remove attachments only when the engine is off, and the PTO is off.

•

When replacing attachments and their parts, use suitable tools and Wear gloves.

•

When mounting and dismounting, bring the required support equipment into the respective position

and ensure sufficient stability.

•

Secure the rear-mounted tow tractor with an attachment to prevent it from rolling (parking brake,

wheel chocks).

•

When attaching attachments, there is a risk of injury (crushing). Special care is necessary.

•

Attach implements according to regulations and fix in the prescribed places.

3.2.9 Maintenance, cleaning and repair work

•

Do not carry out maintenance and cleaning work on the running engine!

•

Always remove the spark plug connector when working on the engine.

•

If guards and working tools are subject to wear, they must be checked regularly and replaced if

necessary.

•

Damaged cutting tools must be replaced.

•

When replacing cutting tools, use suitable tools and wear protective gloves.

•

Only use original spare parts from the manufacturer, as these comply with the technical

requirements and thus the risk of accidents is minimized!

•

Cleaning with the high-pressure cleaner should be carried out so that the water jet is not held

directly in bearings, turned parts, grease nipples, shaft seals, wheel hubs, etc. After each

cleaning with the high-pressure device, the lubrication points must be re-greased. In the case of

infringement, the right to guarantee expires!

•

Check the moving parts for ease of movement and regrease if necessary!

•

After maintenance and cleaning work, be sure to replace the guards and put them in the

protective position!

•

To avoid the risk of fire, keep the machine clean!

•

Regularly check nuts and bolts for tightness and retighten if necessary.

•

When carrying out maintenance, cleaning and repair work on the lifted device, always make sure

that it is protected by suitable support elements!

Safety instructions

•

Before carrying out any repairs, make sure that the hydraulic system is depressurised, because

fluids under pressure can penetrate the skin and cause serious injuries! Therefore

See a doctor immediately - danger of infection!

•Repairs may only be carried out by qualified personnel.

•When working on the electrical system, always remove the earth strap from the battery!

•Check the hydraulic hose lines for damage and aging at regular intervals and replace if

necessary.

•When welding the tractor or mounted equipment, disconnect the battery.

•Repair work such as welding, grinding, drilling etc. must not be carried out on load-bearing and

other safety-related parts such as frames, axles, etc.

3.2.10 Engine, fuel and oil

•

Before refueling, switch off the engine and remove the ignition key (if available)!

•

Do not top up with fuel and do not spill fuel (use a suitable refilling aid). If necessary, take up

spilled fuel immediately.

•

Dispose of oils, fuels and filters separately and properly!

•

When handling fuel, caution is required, increased risk of fire. Never refuel near open flames,

hot engine parts, and sparks when flying. Do not smoke when refueling!

3.2.11 Electrical system and battery

•

When working on the electrical system, always disconnect the battery (negative pole) (if

present).

•

Make sure the connection is correct - first positive pole and then negative pole!

•

Be careful with battery gases - Explosive!

•

Avoid sparks and open flame near batteries.

•

Take care when handling battery acid - corrosive!

•

Always provide the positive pole with the intended cover or terminal protection cap.

•

Caregivers of pacemakers must not touch the live parts of the ignition system while the engine is

running!

Safety instructions

3.3 Pictograms used

Explanation of the pictograms used:

Before commissioning read and observe the

operating instructions and safety instructions.

Switch off the engine and remove the spark plug

connector before carrying out any repair, maintenance

or cleaning work.

Never open or remove protective devices while the

engine is running!

Touch machine parts only when they have come to a

complete stop.

Danger from passing parts while the engine is running -

keep safety distance.

Follow the instructions in the technical manual.

Smudge!

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