Loctite SD10 Manuale utente
EQUIPMENT
Operation Manual
Vacuum
Pressure
psi
psi
SHOT
SET
EXIT
TEACH
PROGRAM CYCLE TIMER MANUAL
DISPENSE
MODE
SD10 Digital Syringe Dispenser
Loctite® SD10 Digital Syringe Dispenser
Part Number 1514629
TABLE OF CONTENTS
1 Please observe the following.......................................................................................... 3
1.1 Emphasized sections............................................................................................ 3
1.2 Items Supplied ....................................................................................................... 3
1.3 For your safety....................................................................................................... 4
1.4 Usage...................................................................................................................... 4
2 Description - Typical System Set-Up ........................................................................... 5
2.1 Operating Elements .............................................................................................. 6
2.2 Theory of Operation.............................................................................................. 6
3 Technical Data................................................................................................................ 7
3.1 Energy Requirements........................................................................................... 7
3.1.1 Electrical.............................................................................................................. 7
3.1.2 Pneumatics.......................................................................................................... 7
3.2 Connections and Dimensions.............................................................................. 7
3.3 Other Data.............................................................................................................. 7
4 Installations .................................................................................................................... 8
4.1 Environmental Conditions.................................................................................... 8
4.2 Placement............................................................................................................... 8
5 Dispensing....................................................................................................................... 8
5.1 Filling the Syringe.................................................................................................. 8
5.2 Set Up...................................................................................................................... 9
5.2.1 Purging Air from the Syringe............................................................................ 9
5.2.2 Manual Mode...................................................................................................... 9
5.2.3 Programs........................................................................................................... 10
5.2.4 Timer mode....................................................................................................... 10
5.2.5 Cycle Mode....................................................................................................... 11
6 Cares and Maintenance............................................................................................... 12
6.1 Care....................................................................................................................... 12
6.2 Maintenance......................................................................................................... 12
7 Troubleshooting........................................................................................................... 13
8 Replacement Parts and Accessories........................................................................... 14
9 Warranty ...................................................................................................................... 14
1 Please observe the following
1.1 Emphasized sections
Danger!
Refers to safety regulations and required safety measures that protect the
equipment, operator, or other persons from injury.
Caution!
Emphasizes what must be done or avoided so that the unit or other property shall
not to be damaged.
Notice
Gives recommendations for better handling of the unit during operation or
adjustment, as well as for service activities.
The numbers printed in bold in the text (xx) refer to the corresponding position
numbers in the illustration in Section 2 & 2.1.
As a result of technical development, the illustrations and descriptions in this
instruction manual can deviate in detail from the actual unit delivered.
1.2 Items Supplied
1 SD10 Digital Syringe Dispenser
1 Foot switch
1 User manual
1 Power Supply
1 Syringe Barrel Stand
1 30/55 cc Syringe Air Line Adapter
1 Syringe Test Kit
1.3 For your safety
For safe and successful operation of the unit, read these instructions completely.
If the instructions are not observed, the manufacturer can assume no responsibility.
Damage to the power cord or the housing can result in live voltage.
Check the power cord and the unit before each use.
If the power cord or the unit is damaged, do not operate!
Replace a damaged power cord with a new one.
The unit may be opened and repaired only by an authorized Henkel service
representative.
Improper handling of Loctite® brand products may be hazardous to ones health!
Observe general safety regulations for the handling of chemicals!
Observe manufacturer’s instructions! Request a safety data sheet for the
product used!
Always wear goggles, when operating with pressurized air!
1.4 Usage
The Loctite® SD10 Digital Syringe Dispenser (1514629) is a self-contained
dispenser system and suitable for the precise application of Loctite® brand
products at manual workstations such as in workshops, laboratories and industrial
installations. It is designed for a small volume applications of Loctite® brand
anaerobic, UV curing and gel cyanoacrylate adhesives as well as Loctite® brand
chipbonder® adhesives or soldering flux.
2 Description - Typical System Set-Up
Vacuum
Pressure
psi
psi
SHOT
SET
EXIT
TEACH
PROGRAM CYCLE TIMER MANUAL
DISPENSE
MODE
SD10 Digital Syringe Dispenser
4
5 3 2 1
Front Panel
For Service, Spare Parts, & Repairs
USA - (1) 860-571-5174
Germany - (49) 89-9268-0
Singapore - (65) 6266-0100
China - (86) 21-2891-8547
Visit: equipment.loctite.com Label P/N : 988341
Rear Panel
Air Input
Air Exhaust
Foot
Switch
XS-1
Power
Input
MADE IN TAIWAN
24VDC Output
SD10 Digital Syringe Dispenser
IDH# 1514629
Power
Switch
24VDC
0.5mA~
9 8 7 6
2.1 Operating Elements
1 Control panel
2 Adjustable air regulator
3 Digital air output/vacuum display
4 Suck back regulator
5 Air output for syringe air line adapter
6 Air input
7 XS-1, foot switch connector
8 Power switch
9 Power input (24VDC)
10 Foot switch
11 Power supply
12 Syringe air line adapter
13 Syringe end cap
14 Syringe piston
The syringe piston ensures emptying of the syringe barrel and prevents air from
permeating the product as well as preventing the product from running back out
of the syringe barrel and into the control unit.
15 Syringe barrel
16 Luer lock tip cap
17 Dispense needle
2.2 Theory of Operation
The Loctite® SD10 Digital Syringe Dispenser (1514629) is connected to an
external pneumatic supply.
The control unit of the SD10 Digital Syringe Dispenser regulates the dispensing
pressure and dispense time in order to dispense a repeatable volume of product.
The built-in vacuum regulator prevents dripping of the product during pauses in
dispensing.
3 Technical Data
3.1 Energy Requirements
3.1.1 Electrical
Power supply 110 –240 VAC; 50 –60 Hz
Power consumption Approx. 40 W
Internal control voltages 5 VDC; 24 VDC
3.1.2 Pneumatics
Pneumatic supply min. 2 bar (29 psi); max. 12 bar (174 psi)
Quality Filtered 10 μm, oil-free, non-condensing
If the required quality is not
achieved, install a Loctite®
brand filter regulator. Accessory Order No. 985397
Range of the
Pressure regulator 0.00 –7.00 bar (0.00 –100 psi)
Pressure indicator 0.00 –7.00 bar (0.00 –100 psi)
3.2 Connections and Dimensions
Power connection Cold appliance coupl. IEC 320 acc. to VDE
0625
Pneumatic hose size External dia. - 6 mm or 1/4"
Dimensions W x H x D: 265mm W x 211mm D x 72mm H
10.4" W x 8.3" D x 2.8" H
3.3 Other Data
Protection level IP 33
Operating temperature +10 °C to +40 °C (+50 °F to +104 °F)
Storage temperature -10 °C to +60 °C (+14 °F to +140 °F)
Weight 3.0 kg (6.6 lbs)
Continuous sound pressure level < 65 dB(A)
4 Installations
4.1 Environmental Conditions
–No condensing humidity
–No splashing water
4.2 Placement
When the syringe piston is missing and the syringe is handled in an improper
manner, the product can enter and contaminate the dispenser.
Place the control unit in an elevated position above the syringe!
Do not hold the syringe (15) in an elevated position above the dispenser or
with the tip pointing upward!
In work pauses, press the hose clamp closed on the syringe air line adapter!
Hold the syringe correctly for uniform application of the product!
When setting the vacuum, start with the vacuum in the full off position and
increase slowly to ensure product is not sucked back into the unit.
5 Dispensing
5.1 Filling the Syringe
Improper handling of Loctite® brand products may be harmful to ones health!
Observe general safety regulations for the handling of chemicals!
Observe manufacturer’s instructions! Request a material safety data sheet for
the product used!
Close the tip of the syringe with the luer
lock tip cap.
Hold the syringe at an angle to prevent air
bubbles during filling.
Slowly add product into the syringe.
Insert the syringe piston into the syringe barrel.
Depending on the dispensing task, fill
several syringes at the same time.
Store filled syringes with syringe piston,
luer lock tip and syringe end caps in place.
5.2 Set Up
5.2.1 Purging Air from the Syringe
To avoid air bubbles during dispensing, the tip of the syringe must be purged of
air.
Hold the syringe over a container since product will flow out!
Press the power switch to the position I (ON).
Using the pressure regulator (2), set the dispensing pressure to 0.50 bar (approx.
7.00 psi).The set dispense pressure will show on the digital display.
Press the button until the display reads MANUAL.
Press and hold the button (or foot switch) until the product flows free of
bubbles from the dispense needle
If the product drips out of the dispense needle:
Slowly turn the vacuum regulator (4) counter clockwise until the dripping stops.
Do not continue turning after the dripping has stopped. When air is sucked in,
the syringe must again be purged of air and curing of the product can occur!
This can also cause the product to be sucked back into the unit and will damage it.
5.2.2 Manual Mode
This mode gives the operator full control of each dispense cycle.
Press the button until the display reads MANUAL.
Using the pressure regulator (2), set the dispensing pressure to 0.50 bar (approx. 7
psi).
Press and hold the button (or foot switch) until the desired dispense quantity
is achieved.
If the dispense quantity is achieved too slowly, increase the dispense pressure and
check the dispense quantity again.
Repeat this sequence until the desired dispense quantity is achieved in an
acceptable amount of time.
5.2.3 Programs
This mode of operation is used for precise repeatable dispensing.
Press the button until the LED above PROGRAM is lit.
Press the button to setup the program number. The number on the display
will flash. Press the button and the button to change numbers, press the
button to move the cursor.
Press the button to save the data.
You can set a program number to record dispense and interval time in Timer and
Cycle mode. The program number can be 00-39.
For detailed operation please check chapters 5.2.4 and 5.2.5.
5.2.4 Timer mode
Select a program number following the setup in section 5.2.3.
Press the button until the LED above TIMER is lit.
Press the button, to set the the dispense time, followed by the button
and the button to change numbers, and the button to move the cursor.
Press the button to save the data.
Press the button or foot switch to dispense.
Indice
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