logitrans ELFRRM Manuale utente
REEL ROTATOR
ELFRRM / ELFSRRM, ELFRRE / ELFSRRE
D179-1
16.02.2016
EU DECLARATION CONFORMANCE
Manufacturer: Logitrans A/S
Hillerupvej 35
DK-6760 Ribe
Denmark
It is hereby declared that:
Machine: Productgroup: Reel Rotator
ELFRRM / ELFSRRM
Type: ELFRRE / ELFSRRE
Year of manufacture/
Serial No:
a) Has been manufactured in conformance with the stipulations of the:
• Directive no. 2006/42/EC
• Directive no. 2004/108/EC
• Directive no. 2006/95/EC
b) Has been manufactured in conformance with the stipulations of the standard:
• EN 3691-5
Name: Gitte K. Berg
Position: CEO
Company: Logitrans A/S
Product type declaration of:
Signature:
Distributor:
3
Contents
1.0 Before the first lift... ............................................................................................. 4
2.0 Functions and identifications.......................................................................... 5
3.0 How to operate the Reel Rotator................................................................... 7
3.1 Handling of reels.................................................................................................................. 7
3.2 Use of the Reel Rotator....................................................................................................... 7
3.3 Clamping of reels................................................................................................................. 8
3.4 Extra support ..................................................................................................................... 10
3.5 Manual rotation (ELFRRM/ELFSRRM) ..............................................................................11
3.6 Electric rotation (ELFRRE/ELFSRRE)............................................................................... 12
3.7 Adjusting of rotation stop (ELFRRE/ELFSRRE)................................................................ 13
3.8 Setting the speed (ELFRRE/ELFSRRE) ........................................................................... 13
3.9 Reset (ELFRRRE/ELFSRRE) ........................................................................................... 13
4.0 Optimum safety ..........................................................................................14
4.1 Rotation range................................................................................................................... 14
4.2 Safety regulations.............................................................................................................. 15
4.3 Driving loaded.................................................................................................................... 16
4.3 Rotation range................................................................................................................... 16
4.4 Rotation with load.............................................................................................................. 16
4.5 Emergency braking and Emergency stop.......................................................................... 16
5.0 There must be a current supply...................................................................17
5.1 Fuses - replacement.......................................................................................................... 17
5.2 Wiring connections ............................................................................................................ 17
6.0 Long live Reel Rotator........................................................................................ 18
6.1 Lubrication and hydraulic oil.............................................................................................. 18
6.2 Oil change ......................................................................................................................... 18
6.3 Adjustment of reel carriage................................................................................................ 19
6.4 Adjustment of lifting chain.................................................................................................. 19
6.5 Adjustment of steering wheel chains ................................................................................. 20
6.6 The hydraulic pump and gear motor.................................................................................. 20
6.7 Cleaning ............................................................................................................................ 20
6.8 Adjustment of side play...................................................................................................... 21
7.0 Adjusting the Reel Rotator.............................................................................. 22
7.1 Tensioning the chains ........................................................................................................ 22
7.2 Adjusting the switch........................................................................................................... 23
7.3 Lubrication......................................................................................................................... 23
8.0 Fault location key................................................................................................. 24
9.0 Good service after purchase ......................................................................... 26
9.1 Ordering spare parts.......................................................................................................... 26
9.2 Warranty/Compensation.................................................................................................... 26
9.3 Service and repair ............................................................................................................. 26
9.4 Warranty ............................................................................................................................ 26
9.5 Liability exemption............................................................................................................. 26
4
The Reel Rotator is manufactured in accordance with safety directives.
Among the subjects dealt with in this Instruction Manual are:
- Proper application
- Physical limitations of the product
- Risks with improper use
- Therefore please read this Instruction Manual carefully!
1.0 Before the first lift...
5
Lifting/Lowering
Emergency stop
Instrument board
- Battery indicator
- Type plate
- Charging plug
(internal or external charger)
- Plug for extra equipment,
12V maximum 20 Amp
Released position
Braked position
2.0 Functions and identifications
To release the brake:
1. Pull
2. Push
6
2.0 Functions and indentifications
Remote control for rotation (ELFRRE/ELFSRRE)
The remote control is used when:
• Rotating the reel carriage
• Setting tilt stop in both directions: See paragraph 3.7.
• Setting rotation speed: See paragraph 3.8.
Remote control for clamping (all models)
The remote control is used when:
• Clamping/fastening
• Opening/releasing
Clockwise/
counter-
clockwise
7
ELFRRM & ELFRRE
ELFSRRM & ELFSRRE
3.0 How to operate Reel Rotator
Handling of reels on closed pallets
- Use the Reel Rotator with straddle legs!
3.1 Handling of reels
3.2 Use of the Reel Rotator (ELFRRE/ELFSRRE)
Conditions for rotation: Center of the gripping arms is lifted at least:
ELFRRE: 825 mm
ELFSRRE: 750 mm
ELFRRE/ELFSRRE:
The load can be rotated 355º with one adjustable stop in every
side
.
Note: The rotation stops automatically, when the gripping arms are placed
horizontally/in position 0°.
To continue the rotation function from 0°, the rotation switch has
to be released and activated again in the requested rotation direction.
To lower the reel carriage fully, the reel carriage has to be placed in position 0°.
Soft acceleration / deceleration
The Reel Rotator has soft acceleration / deceleration with the following benets:
• The reel rotation stops precisely.
• The gear is protected, because sudden start / stop are minimised.
8
3
3.3 Clamping of reels
3.0 How to operate the Reel Rotator
9
(o)
(o)
Clamping:
3.0 How to operate the Reel Rotator
Press until the lamp lightens
green.
When red lamp lightens, the
clamping force is not sufficient.
Releasing:
Press both buttons at the same
time to open the gripping arms.
Note: As a safety precaution,
the gripping arms can only be
opened, when the lifting system
is without pressure.
10
3.0 How to operate the Reel Rotator
3.4 Extra support
For reels from Ø800mm to Ø1270mm it is possible to use three-points clamping.
By adjusting the shown supporting plate, so that it supports the reel, it can be
prevented that the reel moves between the two plates that primarily fasten the reel.
The supporting plate can also be set as stop for a certain reel diameter.
Supporting plate
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3
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