Lycoming TIO-540-A2A Manuale utente

NOTE
In order to accommodate clearer type, larger charts and graphs, and more
detailed illustrations, this edition of the TIO-540 Operator’s Manual,
Lycoming Part Number 60297-23A is presented in an 8-1/2 x 11 inch
format. This edition is a complete manual of all TIO-540 model engines
that employ angle valve cylinder heads. These Lycoming engines are TIO-
540-A1A, -A1B, -A2A, -A2B, -A2C, -F2BD, -J2B, -J2BD, -N2BD,
-R2AD, -S1AD, -U2A, -V2AD, -W2A, -AH1A and -AJ1A. This manual is
current as of the date of issue. All previously issued revisions are included.
This manual will be kept current by revisions available from Lycoming
distributors or from the factory. All revisions will be accompanied by an
Operator’s Manual Revision page which will identify the revision level, the
date of the revision, and the pages revised, added or deleted. All revisions
will be supplied in the 8-1/2 x 11 inch format.


Operator’s Manual
Lycoming
TIO-540 Series
Angle Valve Cylinder Heads
Approved by FAA
4th Edition Part No. 60297-23A
652 Oliver Street November 2005
Williamsport, PA. 17701 U.S.A.
570/323-6181

TIO-540 Series Angle Valve Cylinder Heads Operator’s Manual
Lycoming Part Number: 60297-23A
©2005 by Lycoming. All rights reserved.
Lycoming and “Powered by Lycoming” are trademarks or registered trademarks of
Lycoming.
All brand and product names referenced in this publication are trademarks or registered
trademarks of their respective companies.
For additional information:
Mailing address:
Lycoming Engines
652 Oliver Street
Williamsport, PA 17701 U.S.A.
Phone:
Factory: 570-323-6181
Sales Department: 570-327-7268
Fax: 570-327-7101
Lycoming’s regular business hours are Monday through Friday from 8:00 AM
through 5:00 PM Eastern Time (+5 GMT)
Visit us on the World Wide Web at:
http://www.lycoming.textron.com

OPERATOR’S MANUAL
REVISION
REVISION NO.
PUBLICATION
PUBLICATION NO.
PUBLICATION DATE
60297-23A-3
TIO-540 SERIES
ANGLE VALVE
CYLINDER HEADS
60297-23A
November 2005
The page(s) in this revision replace, add to, or delete current pages in the operator’s manual.
PREVIOUS REVISION
CURRENT REVISION
August 2006
3-3, 3-4
May 2008
2-3; 3-55, 3-56, 3-57
January 2013
3-4
©2013 Avco Corporation, All Rights Reserved
Lycoming Engines is a division of Avco Corporation


LYCOMING OPERATOR’S MANUAL
ATTENTION
OWNERS, OPERATORS, AND
MAINTENANCE PERSONNEL
This operators manual contains a description of the engine, its specifications, and detailed information on
how to operate and maintain it. Such maintenance procedures that may be required in conjunction with
periodic inspections are also included. This manual is intended for use by owners, pilots and maintenance
personnel responsible for care of Lycoming powered aircraft. Modifications and repair procedures are
contained in Lycoming overhaul manuals; maintenance personnel should refer to these for such procedures.
SAFETY WARNING
NEGLECTING TO FOLLOW THE OPERATING INSTRUCTIONS AND TO CARRY OUT PERIODIC
MAINTENANCE PROCEDURES CAN RESULT IN POOR ENGINE PERFORMANCE AND POWER
LOSS. ALSO, IF POWER AND SPEED LIMITATIONS SPECIFIED IN THIS MANUAL ARE EXCEEDED,
FOR ANY REASON; DAMAGE TO THE ENGINE AND PERSONAL INJURY CAN HAPPEN. CONSULT
YOUR LOCAL FAA APPROVED MAINTENANCE FACILITY.
SERVICE BULLETINS, INSTRUCTIONS, AND LETTERS
Although the information contained in this manual is up-to-date at time of publication, users are urged to
keep abreast of later information through Lycoming Service Bulletins, Instructions and Service Letters
which are available from all Lycoming distributors or from the factory by subscription. Consult the latest
revision of Service Letter No. L114 for subscription information.
SPECIAL NOTE
The illustrations, pictures and drawings in this publication are typical of the subject matter they portray; in
no instance are they to be interpreted as examples of any specific engine, equipment or part thereof.
iii

LYCOMING OPERATOR’S MANUAL
IMPORTANT SAFETY NOTICE
Proper service and repair is essential to increase the safe, reliable operation of all aircraft engines. The
service procedures recommended by Lycoming are effective methods for performing service operations.
Some of these service operations require the use of tools specially designed for the task. These special tools
must be used when and as recommended.
It is important to note that most Lycoming publications contain various Warnings and Cautions which
must be carefully read in order to minimize the risk of personal injury or the use of improper service
methods that may damage the engine or render it unsafe.
It is also important to understand that these Warnings and Cautions are not all inclusive. Lycoming could
not possibly know, evaluate or advise the service trade of all conceivable ways in which service might be
done or of the possible hazardous consequences that may be involved. Accordingly, anyone who uses a
service procedure must first satisfy themselves thoroughly that neither their safety nor aircraft safety will be
jeopardized by the service procedure they select.
iv

LYCOMING OPERATOR’S MANUAL
TABLE OF CONTENTS
Page
SECTION 1 DESCRIPTION 1-1
SECTION 2 SPECIFICATIONS 2-1
SECTION 3 OPERATING INSTRUCTIONS 3-1
SECTION 4 PERIODIC INSPECTIONS 4-1
SECTION 5 MAINTENANCE PROCEDURES 5-1
SECTION 6 TROUBLE-SHOOTING 6-1
SECTION 7 INSTALLATION AND STORAGE 7-1
SECTION 8 TABLES 8-1

This Page Intentionally Left Blank.
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