Mace Bumpa Petrol 6m Manuale utente

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Operators manual

Bumpa Petrol

6m 8m 10m

MANUFACTURERS ORIGINAL INSTRUCTIONS MCE-BUMPA-21-A1.4

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Table Of Contents 
CONTENTS ...........................................................................................................................................2 
IMPORTANT..........................................................................................................................................3 
SAFETY RULES....................................................................................................................................4 
ELECTROCUTION HAZARD ................................................................................................................5 
Explosion and Fire Hazards............................................................................................................6 
SETUP HAZARD ...................................................................................................................................7 
FALL HAZARD.......................................................................................................................................8 
Bodily Injury Hazard ........................................................................................................................9 
Damaged Machine Hazard ............................................................................................................10 
COMPONENT DAMAGE HAZARD.....................................................................................................10 
LEGEND...............................................................................................................................................11 
CONTROLS.........................................................................................................................................12 
PRE-OPERATION INSPECTION........................................................................................................13 
MAINTENANCE...................................................................................................................................16 
Check main belt tension and tracking:........................................................................................17 
Check wheel brakes.......................................................................................................................18 
Scheduled Maintenance................................................................................................................19 
FUNCTION TESTS..............................................................................................................................20 
WORKPLACE INSPECTION...............................................................................................................23 
OPERATING INSTRUCTIONS............................................................................................................25 
TRANSPORT INSTRUCTIONS...........................................................................................................32 
DECALS...............................................................................................................................................33 
SPECIFICATIONS...............................................................................................................................35 
DIMENSIONS ......................................................................................................................................36 
OPERATING ANGLES........................................................................................................................37 
 
CONTENTS 

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Important

Read, understand and obey these safety rules and operating instructions

before operating this machine.

Only trained and authorized personnel shall be permitted to operate this

machine. This manual should be considered a permanent part of your

machine and should remain with the machine at all times. If you have any

questions, please call Mace Industries.

Mace Industries Limited

Units 1-3 Macadam Road

Earlstrees Industrial Estate

Corby

NN17 4JN

Web: www.maceindustries.co.uk

Tel: 01536 206 600

Fax: 01536 206173

IMPORTANT

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Danger

Failure to obey the instructions and safety rules in this

manual will result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe machine operation contained in this

operator's manual.

1 Avoid hazardous situations.

Know and understand the safety rules before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey:

Manufacturer's instructions and safety rules—safety and operator's manuals and

machine decals employer's safety rules and worksite regulations applicable to

governmental regulations.

SAFETY RULES

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Electrocution Hazards

This machine is not electrically insulated and will not provide protection from

contact with or proximity to electrical current.

Do not operate the machine during lightning or storms.

Do not use the machine as a ground for welding.

Ensure safe routing of power cable to minimise risk of electrocution.

Maintain safe distances from electrical power lines and apparatus in accordance

with applicable governmental regulations and the following chart:

Voltage Minimum Safe Phase to Phase Approach Distance

Voltage

Feet

Metres

0 to 300V

Avoid

Contact

Avoid

contact

300V to 50KV

3.05

50KV to 200KV

4.60

200KV to

350KV

6.10

350KV to

500KV

7.62

ELECTROCUTION

HAZARD

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Allow for machine movement, electrical line sway or sag and beware of strong

or gusty winds.

Keep away from the machine if it contacts energized power lines. Personnel

must not operate or move the machine until energized power lines are shut off.

Do not operate the machine during lightning or storms .

Do not use the machine as a ground for welding.

Ensure safe routing of power cable to minimise risk of electrocution.

Explosion and Fire Hazards

Do not operate the machine in hazardous locations or locations where

potentially flammable or explosive gases or particles may be present.

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Setup Hazards

Check work area for overhead obstructions or other possible hazards.

Do not use the machine whilst under the influence of alcohol or drugs.

Ensure machine is securely fastened at the top and brakes are on before use.

Do not alter or disable machine components that in any way affect safety and

stability.

Do not replace items critical to machine stability with items of different weight or

specification.

Be aware of ground surface prior to installation.

Do not place ladders or scaffolding against any part of this machine.

Do not use the machine on a moving or mobile surface or vehicle.

Ensure all tyres are in good condition and cotter pins are properly installed.

Do not ride on machine.

Do not alter or disable limit switches or remote handset.

Do not operate the machine in strong or gusty winds.

When erecting the machine, ensure shackles and or ties are secure before lifting.

SETUP HAZARD

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Fall Hazards

Always erect a safety barrier to prevent access through underside of machine.

Failure to do so could result in serious injury.

Do not lean over machine while belt is moving.

Do not lean over discharge head of machine whilst loading / unloading.

Ensure loading guides are set central to the load and machine frame.

Do not ride on machine.

Keep the loading platform / scaffold free from debris.

FALL HAZARD

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Bodily Injury Hazard

Use common sense and planning when installing and operating the machine.

Keep hands and limbs away from moving belt.

Always wear correct PPE.

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Component Damage Hazards

When using a generator, ensure it is fitted with a voltage regulator before use.

Do not over load the machine 80kg MAX belt load.

Do not over load individual carriers 20kg MAX per carrier.

Do not use machine as a ground for welding.

Damaged Machine Hazard

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the machine and test all functions

before each work shift. Immediately tag and remove from service a damaged or

malfunctioning machine.

Be sure all maintenance has been performed as specified in this manual and the

appropriate Mace Industries service manual.

Be sure all decals are in place and legible

COMPONENT

DAMAGE HAZARD

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