Maxon TE-15 Manuale utente

M-16-34

REV. A

SEPTEMBER 2017

To nd maintenance & parts information for your TE-15, TE-20, TE-25 or

TE-30 Liftgate, go to www.maxonlift.com. Click the PRODUCTS, TUK-A-

WAY & TE-15/TE-20, TE-25/TE-30 buttons. Open the Maintenance Manual

in the PRODUCT DOCUMENTATION window. For parts, click on the

PARTS PORTAL,TUK-A-WAY & TE-15/TE-20, TE-25/TE-30 buttons.

TABLE OF CONTENTS

SUMMARY OF CHANGES: M-16-34 REV A..........................4

WARNINGS............................................................................5

LIFTGATE TERMINOLOGY ...................................................6

RECOMMENDED DAILY OPERATION CHECKS.................8

DECALS .................................................................................11

FORKLIFT ADVISORY ..........................................................13

ROADSIDE OPERATION ADVISORY ...................................14

OPERATION ..........................................................................15

USING CART STOPS (IF EQUIPPED) ..................................22

PAGE DESCRIPTION OF CHANGE

COVER Updated REV, date of release, cover image and Maxon

website information.

6Added TE-15 & TE-20 terminology page.

SUMMARY OF CHANGES: M-16-34 REV A

WARNINGS

1. Incorrect operation of this Liftgate can result in serious personal

injury. Comply with WARNINGS and Liftgate operating instructions

in this manual. Do not allow untrained persons or children to operate

the Liftgate. If you need to replace an Operation Manual, additional

copies are available from:

MAXON Lift Corp.

11921 Slauson Ave

Santa Fe Springs, CA 90670

(800) 227-4116

WARNING

NOTE: For latest version manuals (and replacements), down-

load manuals from Maxon’s website at www.maxonlift.com.

2. Do not exceed rated load capacity of the Liftgate which is 1500 LB for

model TE-15, 2000 LB for TE-20, 2500 LB for TE-25 and 3000 LB

for model TE-30.

3. Do not allow any part of your body to be placed under, within, or

around any portion of the moving Liftgate or its mechanisms, or in

 apositionthatwouldtrapthembetweentheplatformandtheoor

of truck body (or between platform and the ground) when Liftgate is

operated.

4. Consider the safety and location of bystanders and location of

nearby objects when operating the Liftgate. Stand to one side of

platform while operating the Liftgate. Be certain that the area the

Liftgate will move through during operation is clear of all obstacles.

5. Comply with all attached instruction decals and warning decals.

11. Above all, USE GOOD COMMON SENSE when operating this

Liftgate.

8. Do not move vehicle unless Liftgate is correctly stowed.

6. Keep decals clean and legible. If decals are illegible or missing,

have them replaced. Get free replacement decals from Maxon.

7. Never drive a forklift on the Liftgate platform.

10. A correctly installed Liftgate will operate smoothly and reasonably

quiet. The only noticeable noise, during Liftgate operation, is from

the power unit while the platform is raised. Listen for scraping,

grating and binding noises and have the problem corrected

before continuing to operate the Liftgate.

9. Correctly stow platform when not in use. Extended platforms

could create a hazard for people and vehicles passing by.

12. Never use a cell phone while operating the Liftgate.

LIFTGATE TERMINOLOGY

TE-15 & TE-20

CONTROL

SWITCH

PUMP

BOX

DUAL STEP

LIFT

CYLINDER

MAIN FRAME

LIFT FRAME

WEDGE FLIPOVER

PLATFORM

PARALLEL

ARM

PLATFORM

OPENER

DOCK

BUMPER

EXTENSION

PLATE

TORSION

SPRING

LIFTGATE TERMINOLOGY

TE-25 & TE-30

EXTENSION

PLATE

LIFT FRAME

CONTROL

SWITCH

PARALLEL

ARM

PLATFORM

LIFT

CYLINDER

PUMP

BOX

MAIN FRAME

WEDGE FLIPOVER

PLATFORM

OPENER

DOCK

BUMPER

FLEX STEP

TORSION

SPRING

RECOMMENDED DAILY OPERATION CHECKS

Make sure vehicle battery is fully charged and battery terminal connec-

tions are clean and tight.

Visually check that pump cover is bolted on securely and undamaged.

Lookforhydraulicuidleakingfromthepumpbox.

Before operating the Liftgate, the operator should do the following:

Visually check that control switch is in place and undamaged.

Use the operation instructions in this manual to lower the Liftgate to

the ground and open the platform and ipover.

Check main frame, lift arms, parallel arms and platform openers for

cracks and bends. Make sure rollers, on the platform openers, roll

freely. Also, make sure all bolts and pins are in place and undamaged.

Visually check for cracks and bends on the extension plate. Also, make

sure fasteners are in place and undamaged and extension plate is

clean (no oil, debris, or corrosion).

Check the hydraulic cylinders for leaking seals and hose connections.

Follow the hydraulic hoses (or return lines for gravity down Liftgates)

from the cylinders to pump box. Make sure all hoses are connected at

bothendsandtherearenocracks,chang,anduidleaks.

Make sure main frame, lift arms, parallel arms and platform openers are

clean (no oil, debris, or corrosion).

Visually check that all decals are in place (see DECALS page). Also,

make sure decals are legible, clean, and undamaged.

NOTE:BeforeyouchecktheLiftgate,parkvehicleonat

ground and set the parking brake.

NOTE: If any of the following operation checks reveal a

need to service or repair Liftgate, do not operate

theLiftgateuntilaqualiedmechanicservicesor

repairs the Liftgate.

With the platform at vehicle

bed height and no load on

platform, outboard edge

of platform must be higher

than extension plate as

shown in the YES illus-

tration (FIG. 9-1). If the

platform is tilted up like the

YES illustration, you can

operate Liftgate. If platform

is level at bed height like the

NO illustration (FIG. 9-2),

do not operate the Liftgate.

(See NOTE at beginning

of the DAILY OPERATION

CHECKS.)

PLATFORM AT BED HEIGHT

FIG. 9-1

PLATFORM AT BED HEIGHT

FIG. 9-2

YES

LEVEL

LINE

LEVEL

LINE

Checktheplatformandipoverforcracks,holes,andbendsonthe

load-carrying surface and side plates. Also, make sure torsion bars,

coil springs, and fasteners are in place and undamaged.

Makesureplatformandipoverload-carryingsurfacesareclean(no

oil, debris, or corrosion).

Use the operation instructions in this manual to operate the Liftgate

through one cycle without a load on the platform. RAISE the platform

to vehicle bed height. Next, lower the platform to ground level.

When the Liftgate is moving, listen for unusual noises and look for jerk-

ing motion or uneven movement on either side of the platform.

If service or repairs are not required (or if completed), stow the Lift-

gate.

RECOMMENDED DAILY OPERATION CHECKS

- Continued

With the platform unfolded and

on the ground, check if the

shackles and the tip of platform

touch the ground at the same

time as shown in the YES illus-

tration (FIG. 10-1). If the platform

looks like the YES illustra-

tion, you can operate Liftgate.

If the tip of the platform is off

the ground and platform looks

like the NO illustration (FIG.

10-2), or if the shackles are off

the ground, do not operate the

Liftgate. (See NOTE at begin-

ning of the DAILY OPERATION

CHECKS.)

PLATFORM UNFOLDED

ON THE GROUND

FIG. 10-1

TIP OF

FLIPOVER LEVEL

GROUND

YES

SHACKLE

LEVEL

GROUND

TIP OF

FLIPOVER

SHACKLE

PLATFORM TIP OFF

THE GROUND

FIG. 10-2

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