Meunier Technologies DICE DS Manuale utente

DICETM Dosing Module

Model: DS & DM

Installation, Operation and Maintenance Manual

Date: 2022-02-04

Version: V10E

Meunier Technologies Inc.

meuniertechnologie.com

[email protected]

Table of Contents

Safety .................................................................................................................................. 4

General............................................................................................................................ 4

Unpacking and Storage....................................................................................................... 5

Unpacking........................................................................................................................ 5

Storage and Handling...................................................................................................... 5

Technical Specifications...................................................................................................... 7

Components.................................................................................................................... 7

Technical Specifications .................................................................................................. 8

Dimensions...................................................................................................................... 8

Model Number................................................................................................................ 9

Connection reference numbers................................................................................... 9

Model Number nomenclature................................................................................... 10

Connectors................................................................................................................. 11

Parts List ........................................................................................................................ 13

Installation ........................................................................................................................ 14

Mounting....................................................................................................................... 14

Connections................................................................................................................... 16

Typical Installation ........................................................................................................ 17

Operation.......................................................................................................................... 18

Start-up.......................................................................................................................... 18

Setup and adjustment ............................................................................................... 18

Normal Operation ......................................................................................................... 24

Typical operating modes............................................................................................... 25

Injecting (normal operation) ..................................................................................... 25

Pump calibration........................................................................................................ 25

Depressurizing the DICE™module ........................................................................... 26

Pressure relief (Preventing overpressure condition) ................................................ 27

Ball Valves...................................................................................................................... 28

Lockout.......................................................................................................................... 29

DICETM module depressurizing...................................................................................... 30

Maintenance..................................................................................................................... 31

Disassembly and Assembly ........................................................................................... 31

Ball valve.................................................................................................................... 31

Pressure relief and back pressure valve.................................................................... 33

Bleed Valve ................................................................................................................ 35

Pressure indicator and isolator.................................................................................. 36

Periodic Maintenance ................................................................................................... 37

Inspection .................................................................................................................. 37

Cleaning ..................................................................................................................... 37

Ball valve.................................................................................................................... 37

Pressure relief and back pressure valve.................................................................... 37

Pressure indicator and isolator.................................................................................. 37

Spare Parts .................................................................................................................... 38

Troubleshooting ............................................................................................................ 39

Safety

General

Carefully read this manual before installing, starting up and servicing the DICETM dosing

module.

Warning notes must be strictly followed in order to

avoid injuries and damages.

The module is internally pressurized and can

cause injuries if not handled correctly.

The fluids* used in the dosing module or in the

cleaning process may be hazardous.

The following minimum personal protective

equipment should be used near the dosing module:

protective gloves, glasses and clothing.

Always refer to the MSDS for all safety

instructions related to the fluids* used.

Turn off electrical power, depressurize system,

release both regulating valves (back pressure valve and

pressure relief valve), and vent fluids* to a safe area

before servicing the DICETM dosing module.

Always flush all fluids* prior to module

maintenance.

Refer to technical specifications for the maximum

operating flow, pressure and operating temperature.

Modifying the DICETM module, installing non-factory parts or not following the

maintenance procedure listed in the present manual may cause injuries, affect product

performance, be hazardous and void existing limited warranties.

*Note: Fluids include: chemicals, polymer solutions, cleaning solutions, water, etc.

Unpacking and Storage

Unpacking

When unpacking the product, ensure that it is defect-free and according to the purchase

order. Please notify Meunier Technologies Inc. or your supplier if there are any

irregularities.

Avoid any changes to the back pressure valve and pressure relief valve as they may be

factory set. Factory set valves are labelled with the desired pressure at each valve.

The box should contain one (1) DICETM dosing module, one (1) IOM (Installation,

Operation and Maintenance) manual and the purchased spare parts.

Storage and Handling

The DICETM dosing module ball valves should be stored in a fully closed

position. Storing the DICETM dosing module with partially open ball valves

could cause permanent damage to the ball valve seats, which could lead to ball

valve leakage.

The DICETM dosing module must be stored indoors, inside its cardboard box, at a

temperature of between 5 °C to 40 °C and with a relative humidity level under

80%.

The DICETM dosing module must be stored without any pre-set pressure on the

back pressure valve and pressure relief valve.

Excessive stacking of packages may cause damage to the product. Never stack

more than five (5) DICETM dosing modules.

Do not store the DICETM dosing module in a corrosive environment or directly

exposed to sunlight.

Handle the DICETM dosing module with care. Never throw the dosing module,

even when it is in its cardboard box. The product is not designed to sustain

impact.

When transporting the DICETM dosing module, do not carry it by the ball valve

handle or the connectors.

Technical Specifications

Components

DICETM DS

DICETM DM

Technical Specifications

Maximum pressure (psi)

DIXX1

DIXX2

150

250

Ambient operating temperature (°C)

5 @ 40

Liquid operating temperature (°C)

5 @ 40

Storage Temperature (°C)

5 @ 40

The dosing module should not be used with fluid containing slurry or fluid which could

crystallize or which may have already crystallized.

Dimensions

DIMENSIONS mm (in)

Size

1/2''

DIS2X

201,8 (7,94)

280,8 (11.05)

193,4 (7.61)

168,9 (6.65)

228,6 (9.00)

146,9 (5.78)

113,9 (4.48)

DIM2X

218,6 (8,61)

312,5 (12.30)

193,4 (7.61)

181,6 (7.15)

260,3 (10.25)

159,6 (6.28)

145,7 (5.73)

1''

DIM4X

269,0 (10.59)

376,0 (14.80)

232,7 (9.16)

223,0 (8.78)

296,0 (11.65)

194,0 (7.64)

150,0 (5.90)

Model Number

The model number (as purchased) and serial number are engraved on the top of the

right side surface of the module.

Connection reference numbers

Note: The DICETM DS is only available in the 1/2'' version and the DICETM DM is

available in both the 1/2'' and the 1'' version.

Model Number nomenclature

Example:

DICETM DS (Only available in 1/2''):DIS21-MVII-3333444Z

DICETM DM (Available in 1/2'' & 1''):DIM21-MVII-3333444Z4

Other standard materials:

Ball valve handle: ABS or HDPE plastic

Ball valve Seat: Virgin PTFE

Bolts, nuts, washers, set screws: 18-8 stainless steel

Note:

Vented ball valves offered as an option.

Other materials can be supplied upon request.

Options will be listed at the end of the Model Number in the option section.

#1 #2 #3 #4 #5 #6 #7 #8 #9

- - 3 3 3 3 4 4 4 Z 4 - XXX

DICE DI Configuration

DS S

DM MSize (in)

1/2 2

1 4 Pressure

150 psi 1

250 psi 2

PVC V

Connections

PMMA M Size 1/2''

PVDF D PVC V 0

CPVC C

PVDF D

O-ring Material 1/2'' FNPT 2

VITON I

EPDM E Diaph Material

VITON I 4

EPDM E

Size 1''

1'' FNPT 2

CAP 4

Option

Isolator & Pressure

Flare connector for 1/2''

OD PFA Tubing

Socket for 32mm OD

Rigid Piping

Mushroom Nut Only

CAP

1'' Socket; For SCH 80

Rigid Piping

1/2'' Socket; For SCH 80

Rigid Piping

G5/8 & Fits Grundfos

Tubing Ferrule Adaptor

Family

Socket for 20mm OD

Rigid Piping

Isolator & Pressure

No Connector & No

Mushroom Nut

Block

Material

Wetted

Parts

Material

1/2'' MNPT & Fits LMI

Tubing Ferrule Adaptor

Mushroom Nut Only

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