MIMAKI JFX500-2131 Manuale di manutenzione

Inkjet printer JFX500-2131

Requests for Daily Care and Maintenance

This machine is a precision machine equipped with extremely fine mechanisms. Especially, the nozzle sur-

face of the heads from which the ink is discharged is affected even by a slightest attachment of dust or paper

powder and the proper printing results could not be obtained. With a view to using this machine in a better

condition, we would like to recommend performing the following care and maintenance on daily basis.

1. When to care

When to care What to care Reference Page

Once a day

(at the end of the daily work)

Surroundings of the heads P.2

Capping station P.3

Wiper P.3

Once a week

(at the end of the work on

weekend)

Exterior P.4

Waste ink tank P.4

Cleaning the float sensor part of external ink supply unit P.5

Once a week or two weeks Replacing the carriage filter P.6

Once a year Replacing the ink filter of external ink supply unit P.7

Replacing filter element of filter for vacuum P.9

Tools required for maintenance

• Cleaning stick (SPC-0527)

• Cleaning liquid for maintenance (SPC-0568)

• Cotton swab

• Gloves

• Soft fabric

Make sure to wear the attached goggles and gloves.

2. Daily care

(1) Surroundings of the heads ("Cleaning the Head and the Area around It" Chapter 4 of

the Operation Manual)

1After removing the cover of the right side of the

flushing, move the carriage to the left edge of the

machine.

• Refer to the Step 1 to 5 of Chapter 4 “Cleaning the Head and

the Area around It” of the user’s manual to perform the

operation.

2Clean the head and the surrounding area.

• Gelled ink and dust could stick under the slider and the surroundings of the head.

• Scrape them off with clean stick etc. In this case, never rub the nozzle portion of the head.

• When possible, use the cleaning stick (SPC-0527) for cleaning around the head/ capping station/ wiper.

Using the other cotton bud may attach lint, then it may damage the machine.

• Be sure to perform maintenance for the ink cap and the wiper of capping station every day. If you leave it

dirty, dirt may adhere to the nozzle surface, or, dust and dry ink may be rubbed against the nozzle. It may

cause discharge defect.

• Clean the bottom of carriage every day so that it will not get dirt from inks or dusts. If you leave it dirty, dust

and dry ink may be rubbed against the nozzle at wiping operation when performing head cleaning.

• When you clean the carriage bottom surface, fully be careful not to rub the nozzle surface.

• The heads and their surroundings are the parts most liable to be tainted in this machine and if

tainted, it could cause adverse effects to the functions of the machine and the results of the printings.

Moreover, as the head itself uses very fine mechanisms, sufficient precautions are required for the

care and maintenances.

The nozzle part (Never

touch it.) Clean the side surface of the head (shown in deep gray) with a clean stick.

Clean with a clean stick

or a waste cloth.

(2) Capping Station ("Cleaning the Wiper and Cap" Chapter 4 of the Operation Manual)

The surrounding area of the cap is also liable to be stained by the dust and ink. It is recommended to clean

the head frequently using the cleaning liquid for maintenance suitable for the ink used to avoid the stains on

the head.

• Cleaning liquid 03 maintenance kit (ML003-Z-K1)

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning the Wiper and Cap” of the user’s manual to perform the

operation.

2Clean the cap.

• Dip the clean stick into the cleaning liquid for

maintenance and wipe off the cap. Wipe off so that

cleaning solution for maintenance will not remain.

(3) Wiper ("Cleaning the Wiper and Cap” Chapter 4 of the Operation Manual)

On the wiper, the ink, dust and paper powder are liable to accumulate. Check the state of the wiper and if it is

stained, clean it.

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning the Wiper and Cap” of the user’s manual to perform the

operation.

2Clean the wiper.

• Remove the wiper by holding the protrusions at its

both ends.

• Wipe off the ink sticking to the wiper and bracket with

a clean stick dipped in cleaning solution for

maintenance. Wipe off so that cleaning solution for

maintenance will not remain.

Further, in the cases as explained below, replace the wiper with the new one (SPA-0193) in accordance with

"Replacing the wiper" on Chapter 4 of the Operation Manual.

• When the wiper is deformed

• When the stuck ink can not be wiped off

• When the warning for wiper replacement is indicated

Cap

Wiper

Projection

Bracket

3. Periodically care (Once a week)

Users are advised to perform the maintenance works described below once a week so that the printer will

keep its high performance and accuracy over an extended period of its life.

(1) Exterior (“Cleaning the Exterior Surfaces” Chapter 4, Operation Manual)

Depending on the using environment, the dusts or sand powder could stick to the exterior of the main unit. To

avoid the entry of the dusts into the moving part of the head, wipe them off with soft cloth dipped into water

and squeezed tightly.

(2) Waste ink tank (“If a Waste Ink Tank Confirmation Message Appears” Chapter 4 of

the Operation Manual)

Check whether the waste ink tank is full or not. Take care so that the

waste ink never overflows the tank.

(3) Cleaning the float sensor part of external ink supply unit

Clean it every time you replace ink bottle or once a week.

1Remove the ink cover of the ink bottle, and remove

the ink bottle.

2Place a few drops of washing liquid on the upper

part of the float.

3Move the float up/ down to spread washing liquid

evenly.

4When the float comes to move smoothly, wipe

washing liquid adhering to the float and the pipe

with a waste cloth etc.

• Move the float up/ down again and check that there is no

abnormality.

5Set the ink bottle on the ink holder, and attach the

ink cover.

Catches

4. Periodically care (once in a week or two weeks)

(1) Replacing the carriage filter

Replace it once in a week or two weeks.

1Move the carriage.

• Refer to the Step 1 to 4 of Chapter 4 “Cleaning the Wiper and

Cap” of the user’s manual to perform the operation.

2Remove the carriage filter cover at the left and

right of the carriage.

• Remove the carriage filter cover of right and left of the

carriage.

• Pinch the claw attached to the upper part of the carriage filter

cover and pull it to the front.

3Remove the used carriage filter cover.

4Mount a new carriage filter (SPA-0189).

• Insert the holes of right and left of the carriage filter into the

convex part of the carriage.

5Return the carriage filter cover to the original

status.

6When replacement has been completed, press the key.

• The carriage filter is located at right and left of the

carriage.

Replace both filters at the same time.

Carriage

Claw

Carriage filter cover

Carriage

filter

new carriage filter

5. Periodically care (Once a year)

(1) Replacing the ink filter of external ink supply unit

Replace it once a year.

1Turn off the main power switch, and then remove the

ink cover.

• Remove the screws (for 4 positions) of the ink cover, and

remove the cover.

2Replacing the filter holder.

• Remove the screw of the filter holder, and remove the filter

holder.

3Loosen the joints of upper/ lower of the ink filter.

4Replacing the used ink filter.

5Attach new ink filter (SPA-0196), and tighten the

joint.

Filter holder

Joint

ink filter

6Attach the filter holder.

7Return the ink cover to the original position, and turn on the main power switch.

• When returning the ink cover to the original position, attach it so that the hole on the ink bottle

lamp matches the hole on the ink cover. If the holes do not match, it may cause ink bottle lamp

damage.

Filter holder

Hole

Ink bottle lamp

(2) Replacing filter element of filter for vacuum

Replace it once a year.

1Turn off the main power switch, and then open the

maintenance cover at the right surface of the Y bar.

• Remove the screw with a driver and remove the cover.

2Loosen the finger screw of the filter for vacuum

and remove the cup part.

3Remove the hexagon stat.

4Replace the filter element.

5Attach new filter element (SPA-0209) and return

the filter for vacuum to the original status.

6Turn on the main power switch.

Screw

Maintenance

cover

cup

Finger screw

Hexagon

stat

Filter

element

6. Storage of media

Media should be stored in the little dust area, and not in direct sunlight. Avoid storing the media in the area

with high temperature and high humidity.

7. Storage of ink bottle

Be careful of the followings to store.

• Store the ink bottle in no direct sunlight, and no high humidity.

• As it's a delicate product, do not drop it.

• Ink IC should not be contaminated and discharged static electricity.

• Be sure to store the ink bottle and the ink IC together.

8. The examples of defective printing

These following examples indicate improper head (nozzle) firing by dust, which effect printing.

Confirm the nozzle condition periodically before or during outputting not to use in such as this condition.

The nozzle condition can be confirmed with [test printing] in this plotter. (Operation manual Chapter 2 “Test

Printing”)

Deflection Nozzle out

Ink dropping Satellite

Ink bottle and Ink IC

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