Moons' Applied Motion Products ST5-S Manuale utente
920-0027 Rev. F
2/22/2023
ST
Hardware Manual
• ST5-S • ST10-S
• ST5-Plus • ST10-Plus
2
920-0027 Rev. F
2/22/2023 ST5/10-S & Plus Hardware Manual
Table Of Contents
Contents
Introduction....................................................................................................................................... 3
Features ........................................................................................................................................... 3
Block Diagrams ................................................................................................................................ 4
Getting Started ................................................................................................................................. 5
Connecting to the PC using RS-232................................................................................................. 6
Connecting the Power Supply .......................................................................................................... 7
Connecting the Motor ....................................................................................................................... 8
Connecting Input Signals................................................................................................................ 10
High Speed Digital Inputs (STEP, DIR) ...........................................................................................11
Using High Speed Inputs with 12-24 Volt Signals .......................................................................... 12
Other Digital Input........................................................................................................................... 14
Connecting Limit Switches ............................................................................................................. 15
Wiring a Mechanical Limit Switch................................................................................................... 15
Wiring a Limit Sensor ..................................................................................................................... 16
Analog Inputs.................................................................................................................................. 17
Connecting the Digital Output ........................................................................................................ 18
Choosing a Power Supply .............................................................................................................. 20
Recommended Power Supplies ..................................................................................................... 20
Recommended Motors ................................................................................................................... 21
Torque-Speed Curves..................................................................................................................... 22
Motor Heating................................................................................................................................. 28
Mounting the Drive ......................................................................................................................... 33
Mechanical Outline......................................................................................................................... 33
Technical Specications ................................................................................................................. 34
Mating Connectors and Accessories .............................................................................................. 35
Alarm Codes................................................................................................................................... 36
Connector Diagrams....................................................................................................................... 36
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920-0027 Rev. F
2/22/2023
ST5/10-S & Plus Hardware Manual
Introduction
Thank you for selecting an Applied Motion Products motor control. We hope our dedication to performance, qual-
ity and economy will make your motion control project successful.
If there’s anything we can do to improve our products or help you use them better, please call or fax. We’d like to
hear from you. Our phone number is (800) 525-1609, or you can reach us by fax at (831) 761-6542. You can also
email [email protected].
Features
• Microstepping digital step motor driver in compact package
• ST5 operates from a 24 to 48 volt DC power supply
• ST10 operates from a 24 to 80 volt DC power supply
• Accepts analog signals, digital signals and RS-232 serial commands
• ST5 provides motor current up to 5 amps/phase (peak of sine)
• ST10 provides motor current up to 10 amps/phase (peak of sine)
• Three digital inputs
• One digital output
• One analog input
• -S models can operate in step & direction, velocity and streaming command modes.
-Plus models can also execute stored Q programs.
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920-0027 Rev. F
2/22/2023 ST5/10-S & Plus Hardware Manual
Block Diagrams
ST5-S, ST5-Plus, ST10-S and ST10-Plus
Configuration
Storage
Alarm History
Storage
Block Diagram
AMPLIFIER
24-48 VDC (ST5)
24-80 VDC (ST10)
from external power supply
STEP
DIR
PC
ANALOG IN
OUT1
Overcurrent
Sensors
motor
3.3/5/15V
Regulators
Optical
Isolation
Optical
Isolation
Software
Filter
Digital
Filter
Optical
Isolation
TX/RX
EN
ST5/10-S
ST5/10-Plus
Analog
Filter
Software
Filter
DSP
Voltage
Sensors
RS-232
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920-0027 Rev. F
2/22/2023
ST5/10-S & Plus Hardware Manual
Getting Started
This manual describes the use of four different drive models, ST5-S, ST10-S, ST5-Plus and ST10-Plus.
To get started, you’ll need the following:
• A 24-48 volt DC power supply. (24 - 80VDC for ST10 model). Please read the
section entitled Choosing a Power Supply for help in choosing the right power supply.
• A compatible step motor. See section on Recommended Motors.
• Asmallatbladescrewdriverfortighteningtheconnectors(included).
• A personal computer running Microsoft Windows XP, WIn 7, Win8 (32 and 64 bit).
• STConguratorsoftware(includesQProgrammerforcreatingandstoringprogramsinthePlusmodels).All
software is available as a free download from http://www.applied-motion.com/products/software.
• An Applied Motion programming cable (included)
If you’ve never used an ST drive before you’ll need to get familiar with the drive and the set up software before
you try to deploy the system in your application. We strongly recommend the following:
1.LaunchtheSTCongurator™softwarebyclickingStart...Programs...AppliedMotion...
2. Connect the drive to your PC using the programming cable.
3. Connect the drive to the power supply.
4. Connect the drive to the motor.
5. Apply power to the drive.
6.Thesoftwarewillrecognizeyourdrive,displaythemodelandrmwareversionandbereadyforaction.
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ST5/10-S & Plus Hardware Manual
920-0027 Rev. F
2/22/2023
Connecting to the PC using RS-232
• Locate your computer within 8 feet of the drive.
• Your drive was shipped with a communication cable. Plug the large end into the serial port of your PC and the
small end into the jack on your drive. Secure the cable to the PC with the screws on the sides.
Never connect a drive to a telephone circuit. It uses the same connectors and cords
as telephones and modems, but the voltages are not compatible.
If your PC does not have a serial port, you should purchase a “USB Serial Converter”. We have had good results
with the Port Authority “USB Serial DB9” Adapter from CablesToGo.com and with the SW1301 from
SewellDirect.com. For 64 bit XP and Vista systems, the recommended USB serial adapter is USB-COM-CBL
from byterunner.com. This adapter also works for 32 bit Windows systems.
For laptops, a PCMCIA converter card is a good choice. Our applications engineers use the SSP-100 from Sewell
Direct.
Pin Assignments of the PC/MMI Port
(RJ11 connector)
ground (to PC ground)
TX (to PC RX) +5V Supply (for SiNet Hub)
RX (to PC TX)
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920-0027 Rev. F
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ST5/10-S & Plus Hardware Manual
Connecting the Power Supply
If you need information about choosing a power supply, please read Choosing a Power Supply located
elsewhere in this manual.
Connect the motor power supply “+” terminal to the drive terminal labeled “VDC”. Connect power supply “-” to the
drive terminal labeled “GND”. Use 18 or 20 gauge wire. The ST drives contain an internal fuse that connects to
the power supply + terminal. This fuse is not user replaceable. If you want to install a user servicable fuse in your
system install a fast acting fuse in line with the + power supply lead.
Use a 7 amp fast acting fuse for the ST5 and ST10 drives.
The green ground screw on the corner of the chassis should be connected to earth ground.
Be careful not to reverse the power supply wires. Reverse connection will
destroy your driver, void your warranty and generally wreck your day.
If you plan to use a regulated power supply you may encounter a problem with regeneration. If you rapidly de-
celerate a load from a high speed, much of the kinetic energy of that load is transferred back to the power supply.
This can trip the overvoltage protection of a switching power supply, causing it to shut down. We offer the RC050
“regenerationclamp”tosolvethisproblem.Ifindoubt,buyanRC050foryourrstinstallation.Ifthe“regen”LED
ontheRC050neverashes,youdon’tneedtheclamp.
RC050 Regen Clamp
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ST5/10-S & Plus Hardware manual
920-0027 Rev. F
2/22/2023
Connecting the Motor
Never connect or disconnect the motor while the power is on.
If you are using a non-Applied Motion Products motor, do not con-
nectituntilyouhaveconguredthedriveforthatmotor.
Four lead motors can only be connected one way. Please follow the
sketch at the right.
Six lead motors can be connected in series or center tap. In series
operation, motors produce more torque at low speeds, but cannot
runasfastasinthecentertapconguration.Inseriesoperation,
the motor should be operated at 30% less than the rated current to
prevent overheating. Winding diagrams for both connection methods
are shown below. NC means not connected.
Eightleadmotorscanalsobeconnectedintwoways:seriesandparallel.Aswithsixleadmotors,seriesopera-
tion gives you less torque at high speeds, but may result in lower motor losses and less heating. In series opera-
tion, the motor should be operated at 30% less than the unipolar rated current. The motors recommended in this
manual should be connected in parallel. The wiring diagrams for eight lead motors are shown on the following
page.
A+
A–
B+ B–
4
lead
motor
Red
Blue
Yellow White
4 Leads
A+
A–
B+ B–
8
lead
motor
8 Leads Series Connected 8 Leads Parallel Connected
A+
A–
B+ B–
8
lead
motor
Orange
Org/Wht
Blk/Wht
Black
Red Red/
Wht Yel/
Wht
Yellow
Orange
Org/
Wht
Blk/Wht
Black
Red
Red/Wht
Yel/
Wht
Yel
low
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920-0027 Rev. F
2/22/2023
ST5/10-S & Plus Hardware Manual
A+
A–
B+ B–
8
lead
motor
8 Leads Series Connected 8 Leads Parallel Connected
A+
A–
B+ B–
8
lead
motor
Orange
Org/Wht
Blk/Wht
Black
Red Red/
Wht Yel/
Wht
Yellow
Orange
Org/
Wht
Blk/Wht
Black
Red
Red/Wht
Yel/
Wht
Yel
low
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920-0027 Rev. F
2/22/2023 ST5/10-S & Plus Hardware Manual
Connecting Input Signals
The ST drives have three types of inputs:
•Highspeeddigitalinputs-STEP&DIR-forstep&directioncommands,encoderfollowing,run/stop&direction,
or general purpose, 5 volt logic.
• Quadrature signals from encoders can also be used.
•Digitalinputforothersignals,5-12voltlogic,includinganenable(EN).Digitalsignalforenablingthedrive.
• Analog input for analog speed adjustment - analog velocity 0-5V
All drives include three digital inputs and one analog input. See page 35 for a list of all functions.
•STEP&DIR:digitalsignalsforcommandingposition.Quadraturesignalsfromencoderscanalsobeused.
•EN-enable.Digitalsignalforenablingthedrive,speedchange,orgeneralpurpose..
• Analog In: analog velocity 0-5V.
Connector Pin Diagram
GND
AIN
+5V
OUT-
OUT+
EN-
EN+
DIR-
DIR+
STEP-
STEP+
HUB & SCL
IN 1
IN 2
IN 3
OUT 1
680
inside drive
EN-
EN+
DIR-
DIR+
330
330
220
pF
STEP-
STEP+
6 Position Connector
220
pF
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