Morse 195A-A Manuale utente

MORSE MFG. CO., INC. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518

Phone: 315-437-8475 • Fax: 315-437-1029 • Email: service@MorseDrum.com • Webpage: MorseDrum.com

The Specialist In Drum Handling Equipment

Model 195A-A

Kontrol-Karrier with Air Power Tilt

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3

Operating Instructions. . . . . . . . . . . . . . .. . . . . 4

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts Lists and Diagrams. . . . . . . . . . . . . . . . . . 5 - 6

Operator’s Manual

for Morse Kontrol-Karrier

with Air Power Tilt

Model 195A-A

with Serial Number 241836 to 249030

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use or

damage from accident or abuse. Motors and other purchased parts

carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyandefciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts and test rotation of saddle

assembly. Inspect saddle assembly for proper operation. Perform

necessary load test, inspections, operator training, etc.

The Specialist In Drum Handling Equipment

Model 195A-A

Kontrol-Karrier with Air Power Tilt

Operator’s Manual for Morse Kontrol-Karrier with Air Power Tilt Model 195A-A

Serial Number 241836 to 249030

MorseDrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or

death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

WARNING - Kontrol-Karriers are designed to handle one drum of the types listed at the top of page 3.

Machine Description. DO NOT attempt to handle any other type of drum or object.

WARNING - DO NOT exceed the weight capacity of 1500 Lb.

WARNING - DO NOT operate damaged or malfunctioning unit, or a unit with missing parts.

WARNING - DO NOT lift people or suspend loads over people. Stay clear of suspended loads.

WARNING - DO NOT lift loads higher than necessary.

WARNING - DO NOT leave suspended loads unattended.

WARNING - DO NOT remove or obscure warning labels.

WARNING -DONOToperatewithoutrsthavingreadandunderstoodoperatingmanual.

WARNING - DO NOT make alterations or modify the unit. Under no circumstances should any

modicationsbemadetotheMorsemachinerywithoutfactoryauthorization.Anymodicationsmay

voidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmayresultin

injury to operator or machine.

WARNING - Wear safety shoes with non-slip soles and hard toe protection.

CAUTION: DONOTallowdrumtoimpactonoor,ground,etc.

The Specialist In Drum Handling Equipment

Model 195A-A

Kontrol-Karrier with Air Power Tilt

Operator’s Manual for Morse Kontrol-Karrier with Air Power Tilt Model 195A-A

Serial Number 241836 to 249030

MorseDrum.com

Machine Description

The Power Tilt Kontrol-Karrier is designed to lift, transport, and dispense a ribbed 55-gallon

steel drum 22.5” in diameter. The maximum full-drum capacity is 1500 Lb. The capacity is

derated to 800 Lb. for a half-full drum. The half-full rating is based on the tilt mechanism’s

capacity for handling an unbalanced bottom-heavy drum.

Options

Asmallerdiameterdrumcanbehandledwiththecorrectsize55/30SeriesDiameterAdaptorinstalled(see• DiameterAdaptor

literature).

The• Bracket Assembly (Part # 4556-P) is required to handle a plastic drum without a top rim. It is also recommended to more

securelyhandleaberdrum.YoucanusetheBracketAssemblywitha55-gallonplastic,steelorberdrum.Thebraceattopand

bottom of the drum prevent it from slipping lengthways through the drum holder. It adjusts for a drum 31” to 37” tall.

Important

Please read all instructions thoroughly before attempting to operate your new Morse drum handler.1.

When loading, unloading, operating, or maintaining your Morse drum handler, always use care and good judgment. Maintain secure2.

footingandarmhold.Keephandsandlooseclothingawayfromallmovingparts.Neverallowanyonetobebelowanypartofaraised

drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.

TheModel195A-Aisa“Group1structuralandmechanical”below-the-hookliftingdevicewhicharecoveredbytheAmericanNational3.

StandardASMEB30.20.Theusershouldcomplywithallaspectsofthisstandard.

DiameterAdaptorsfordrumsfrom18.5”to22”in

diameter do not have hold-down brackets. They

tbetweentheribsofasteeldrum.Forplasticor

berdrum,useDiameterAdaptorincombination

withtheBracketAssemblytopreventthedrumfrom

slipping lengthways through the drum holder.

DiameterAdaptorsforsmallerdrumsfrom14”to

17.5” in diameter are equipped with adjustable

hold-down brackets to prevent your drum from

slipping lengthways through the drum holder.

Handle a drum up to 38” tall.

A55-gallonplasticdrumcanbehandlediftheunit

isequippedwiththeadjustableBracketAssembly

(Part#4556-P).Thisbrackettsintosockettube

on the drum holder, and prevents a 55-gallon plastic

drum from slipping lengthways.

The Specialist In Drum Handling Equipment

Model 195A-A

Kontrol-Karrier with Air Power Tilt

Operator’s Manual for Morse Kontrol-Karrier with Air Power Tilt Model 195A-A

Serial Number 241836 to 249030

MorseDrum.com

Assembly Instructions

1. Install speed reducer oil vent plug and check oil level as shown in the speed reducer owners manual.

2. Airmotorrequires20PSIat22SCFM.Operatingtheairmotorathigherpressureswillreducethelifeoftheairmotorand

power transmission components.

3. Priortoinitialuse,inspectallmovingpartsandtestrotationofsaddleassembly.InspectexiblePVCchaincoverandcinch

chainforproperoperation.Performnecessaryloadtest,inspections,operatortraining,etc.asprescribedintheANSI/

ASMEB30.20standard.

Operating Instructions

1. WithKontrol-Karrierstandingontheoor,lowerhoistandengagehoist

hook into the lifting eye.

2. RaisehoisttoliftKontrol-Karrierclearofoorandmoveittothedrum.

3. Position Kontrol-Karrier at a height which aligns the saddle band with the

center of the drum.

4. With the cinch chain (item 25) hanging freely, push Kontrol-Karrier against

the drum to surround the drum with the saddle band.

5. Drape the cinch chain across the front of the drum and insert one chain

link into the slot on the ratchet (item 22). Turn the ratchet clockwise to

tighten the cinch chain around the drum.

6. Raise hoist and position the drum at the pouring station.

7. Pour the drum by pulling lever clockwise on the control valve (item 3).

8. Afterpouringiscompleted,rotatethedrumbacktoverticalpositionandlowerhoisttoreturndrumtooor.

9. To remove drum: Pull ratchet clockwise to relieve pressure on ratchet teeth. Lift pawl (item 18) to release teeth engagement

and rotate ratchet counter-clockwise to loosen chain and allow its removal from notch.

Maintenance

1. Inspect oil level in speed reducer.

2. Periodically inspect all moving parts, framework, cinch chain, chain cover and contact areas for signs of wear, fatigue, or

loosening.Performallinspections,loadtests,andmaintenanceaccordingtotheANSI/ASMEB30.20standard.

3. Ensure all labels are in place. Product labels should be inspected periodically and cleaned as necessary to maintain good

legibility. Please contact Morse Mfg. Co. for replacement labels.

The Specialist In Drum Handling Equipment

Model 195A-A

Kontrol-Karrier with Air Power Tilt

Operator’s Manual for Morse Kontrol-Karrier with Air Power Tilt Model 195A-A

Serial Number 241836 to 249030

MorseDrum.com

ITEM # QTY. PART # DESCRIPTION

1 2 1518-P NUT,1/4-20NYLONLOCK

2 1 2888-P MOUNT,CONTROLVALVE,195A-A

3 1 2890-P CONTROLVALVE,195A-A

4 2 1866-P WASHER,1/4USS3/4OD

5 2 1714-P HHCS,1/4-20X3/4GR2

6 1 4196-P OVERHEADWELD,195A

7 1 1473-P NUT,5/8-11REVHEXLOCK

8 1 565-P HHCS,5/8-11X4-1/2GR5

9 1 2854-P IDLERARMW/BEARINGS,195A

10 1 570-P COLLAR,1-1/2”ID

11 2 560-P BEARING,1-1/2”IDX2”,GR

12 1 4201-P SADDLEASM,195A

13 2 540-P WASHER,1-1/2SAEFL3”OD

14 * 1 726-P ARATCHETHINGEPLATECPT1/4”

15 1 4200-P SADDLEWELD,195A(NOTSOLDSEPARATELY)

16 1 1296-P HHCS,1/4-20X7-1/2GR5

17 1 1297-P NUT,1/4-20REVHEXLOCK

18 1 168-P PAWL,WITHDRILLEDHOLE

19 1 169-P SPRING,PAWL

20 1 170-P SCREW,3/8DIAX5/8SHOULDER

21 1 710-P RETAINER,RATCHETPUSHNUT3/4

22 1 165-P RATCHET,MALLEABLE,SADDLE

23 1 136-P GRIP,HANDLE7/8”X4-3/4”

24 1 165KIT-P KIT,RATCHETCHAINTIGHTENER

25 1 180-P CHAIN,CINCH,3/16ALLOY33LK

26 1 4081-P NUT,M8ESNA,8MM

27 1 525-P KEY,WOODRUFF,SIZEF,ASA1211

28 1 4079-P HHCS,M8X60MMCL8.8,8MM

29 2 1644-P WASHER,1/2SPLITLOCK

30 2 1502-P HHCS,7/16-14X1-1/4GR5

31 1 4067-P SPEEDREDUCER,195,HELICAL

32 1 3652-P PLUG,SPEEDREDUCER,GRSERIES

33 4 535-P HHCS,3/8-16X1-1/4GR5

34 4 1474-P WASHER,3/8SPLITLOCK

35 1 290-A-2P MOTOR,2HP,AIR,56C

36 2 4676-P HYDFIT,PIPEADAPTER3/8-1/2

37 1 2891-P HOSE,12’,SELFCOILING195A-A

38 1 AC980-P MUFFLERASM,290-A-2P,195

39 1 4414-P COVER,CINCHCHAIN,FLEXPVC

40 1 4710-P PIN,BOWTIECOTTER,MOR

* Recommended spare parts

The Specialist In Drum Handling Equipment

Model 195A-A

Kontrol-Karrier with Air Power Tilt

Operator’s Manual for Morse Kontrol-Karrier with Air Power Tilt Model 195A-A

Serial Number 241836 to 249030

MorseDrum.com

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