New lift FST-3 Guida

Lift control module, safety module and safety system

INSTALLATION, COMMISSION-

ING & CHECK MANUAL

Installation, commissioning & check manual – FST-3

Manufacturer NEW LIFT

Neue elektronische Wege

Steuerungsbau GmbH

Lochhamer Schlag 8

82166 Gräfelng

Phone +49 89 – 898 66 – 0

Fax +49 89 – 898 66 – 300

E-mail [email protected]

www.newlift.de

Service line Phone +49 89 – 898 66 – 110

E-mail [email protected]

First edition 23.05.2023

Author AL/AME

Last change 22.11.2023 / DOS

Release 22.11.2023 / AL

Hardware version S2: V1.02 / FST-3: V1.1

S2 software version V2.200-0022

FST software version V180

Software signature S2 0x67EC4006

Document number S2.28

Document version MIPA_FST-3_2023-11_EN

This manual is protected by copyright. All rights, including those of copying,

of reproduction, of translation and of modication, in whole or in part, are

reserved by the publisher.

No part of this description may be reproduced in any form or copied with an

electronic replication system without written permission.

Although great care has been taken in the production of texts and gures, we

cannot be held legally liable for possible mistakes and their consequences.

Installation, commissioning & check manual – FST-3 3

Inhalt

1 About this manual 8

1.1 General 8

1.2 Abbreviations, characters and symbols used 8

1.3 Notation 9

1.4 Further information 10

1.5 How to contact us 10

2 Safety 11

2.1 Safety regulations 11

2.1.1 Qualicationsoftheliftengineer 11

2.2 Residual dangers and protective measures 11

2.3 Basic safety principles 13

3 Safety functions 16

3.1 Overview of the safety functions 16

3.1.1 Overspeed (pre-triggering) 18

3.1.2 Overspeed (speed limiter) 18

3.1.3 Deceleration control circuit 18

3.1.4 Emergency end switch 18

3.1.5 Door bypass 19

3.1.6 Inspection end switch 19

3.1.7 Unintended movement with opened doors 19

3.1.8 Access door monitoring 20

3.1.9 Resetting the access door monitoring 20

3.1.10 Pre-triggered stopping system 20

3.1.11 Loss of traction 21

3.1.12 Prevention of normal operation (bypass) 22

3.1.13 Inspection switch 22

3.1.14 Monitoring the inspection buttons 22

3.1.15 Auxiliary mode switch 22

3.1.16 Mechanical equipment (folding supports) 23

3.1.17 Temporary protected space 23

3.1.18 Acceleration monitoring 23

3.1.19 Installation mode preventing normal operation 24

3.1.20 Monitoring the inspection and auxiliary speed 24

3.2 Basic safety principles 24

4 Commissioning table 26

5 Required knowledge 29

5.1 Denitionsofterms 29

5.2 Switching installation and teach mode on and off 30

5.2.1 Installation mode 30

5.2.2 Teach mode 30

6 System properties 31

6.2.1 Technical properties – FST-3 32

6.2.2 Technical properties – S2 32

4Installation, commissioning & check manual – FST-3

7 User interface of FST-3 controller 33

7.1 Keypad functions 34

7.1.1 When switching on 34

7.1.2 Main screen 34

7.1.3 Main menu and test menu 35

7.1.4 Error list 36

7.1.5 Information page 36

7.1.6 Frequency inverter with DCP interface 36

7.1.7 Guide 36

7.2 S2 guide 36

7.2.1 Emergency mode monitor (NBM) 40

7.3 TFT display and messages 42

7.3.1 Main screen 42

7.3.2 Line A – Safety circuit messages 42

7.3.3 Line B – State messages 43

7.3.4 Line C – Status messages 45

7.3.5 Line C - Diagnostic messages 46

7.3.6 Line D - Drive mode messages 47

7.4 Information texts 48

7.4.1 Information page 53

7.5 LEDs 54

7.5.1 LEDs of FST-3 54

7.5.2 LEDs of S2 55

8 Installation work 56

8.1 Installation procedure 56

8.2 Installing and wiring the system 56

8.2.1 Checking the delivery contents 56

8.3 Control cabinet 57

8.3.1 Checking the general requirements of the lift system 61

8.4 Travelling cable 62

8.5 Car components 63

8.5.1 Car top box 63

8.5.2 Car components 63

8.5.3 FPM-1 65

8.5.4 Connecting the LON bus 65

9 Installation and commissioning 68

9.1 Connecting the lift components to the S2

(commissioning step 1) 68

9.2 Preparing to switch on the controller 70

9.2.1 Switching on the FST-3 (S2) controller 70

9.2.2 Checking the safety circuit 70

9.3 Installation mode, teach mode and S2 error reset 71

9.3.1 Switching installation mode on/off 71

9.3.2 Switching teach mode on/off 72

9.3.3 Procedure for S2 error reset 72

9.4 Checking important system functions 72

9.4.1 Checking system settings of the FST (commissioning step 2) 72

Installation, commissioning & check manual – FST-3 5

9.4.2 Checking installation mode (commissioning step 3) 73

9.4.3 Checking system speed (commissioning step 4) 73

9.4.4 Performing a reset and activating the safety system 75

9.4.5 Installation drive without sensor 76

9.4.6 Checking auxiliary mode control (commissioning step 5) 76

9.4.7 Checking SHK relay triggering (commissioning step 6) 77

9.4.8 Checking the traction (commissioning step 7) 77

9.4.9 Checking SBR relay triggering (commissioning step 8) 77

9.4.10 Checking the folding supports protected space version (commissioning step 9) 78

9.4.11 Checking the inspection control (commissioning step 10) 79

9.4.12 Installing the position system (commissioning step 11) 80

9.4.13 Installing the magnetic tape 80

9.4.14 Installing the magnetic tape with magnetic tape holder 81

9.5 Installing the sensor 87

9.5.1 Connecting the sensor and switching on the control system 89

9.5.2 Sensor LEDs 90

9.5.3 Checking the position system (commissioning step 12) 91

9.5.4 Installation check 91

9.5.5 Checking a loss of traction (commissioning step 13) 92

9.5.6 Teachingendswitchesandendoors(commissioningsteps14and15) 92

9.5.7 Checking inspection end switches (commissioning step 16) 95

9.5.8 Checking access monitoring (commissioning step 17) 96

9.5.9 Carrying out calibration drive 97

9.5.10 Checking positioning accuracy 99

9.5.11 Checking the trigger speed (commissioning step 18) 100

9.5.12 Checking deceleration monitoring (commissioning step 19) 102

9.5.13 Checking the pre-triggered stopping system protected space version (commissioning step 20) 104

9.5.14 Checking emergency end switches (commissioning step 21) 104

9.5.15 Checking the bypass switch (commissioning step 22) 105

9.5.16 Setting the door zone length (commissioning step 23) 106

9.6 Teachingandcheckingtheoors(commissioningstep24) 106

9.6.1 Levelling adjustment 107

9.6.2 Level adjustment via FPM-1 or FPM-2. 107

9.6.3 Checking unintended movements (UCM) (commissioning step 25) 109

9.7 Setting control options 110

9.7.1 Optimising re-levelling 110

9.7.2 Crawl drive 110

9.7.3 Door times 111

9.7.4 Password 112

9.8 Test actuation and checking monitoring functions in accordance with EN81 113

9.9 Emergencycalllter 119

9.10 Creating & loading a bacbcp 119

9.11 LONmoduleconguration 120

10 Technical data 127

10.1 FST-3 control module 127

10.1.1 General 127

10.1.2 Dimensions 128

10.1.3 FST-3 jumpers 131

10.1.4 Microfuses 131

6Installation, commissioning & check manual – FST-3

10.1.5 FST-3 terminal strips and sockets 131

10.2 S2 safety module 136

10.2.1 General 136

10.2.2 Dimensions 137

10.2.3 S2 terminal strips and sockets 140

10.3 FSM-2 car top control module 142

10.3.1 FSM-2 jumpers 143

10.3.2 FSM-2 terminal strips and sockets 143

10.4 FPM-1 car operating panel module 148

10.4.1 FPM-1 jumpers 149

10.4.2 FPM-1 terminal strips and sockets 150

10.5 FPM-2 152

10.5.1 FPM-2 jumpers 152

10.5.2 FPM-2 terminal strips and sockets 153

10.6 EAZ-256/40 and EAZ256/64 156

10.6.1 FPM-2 jumpers 156

10.6.2 Connection properties 157

10.7 ADM-S and ADM-D 158

10.7.1 Connection properties 158

10.8 ADM-3 159

10.8.1 Connection properties 159

10.9 ADM-XF and ADM-XK 161

10.9.1 Connection properties 161

10.9.2 ADM-XF and ADM-XK jumpers 161

10.9.3 ADM-XF and ADM-XK terminal strips and sockets 162

11 Commissioning the GST-XT 163

11.1 General 163

11.2 Commissioning steps 163

11.2.1 Switch off FST- and GST-XT controllers 164

11.2.2 Establishing bus connections 164

11.2.3 Checking basic settings in the FST controllers 165

11.2.4 Checking basic settings in the GST-XT controller 168

11.2.5 Check the status of the systems 168

11.2.6 LoadingFSTcongurationdataintheGST-XT 168

11.2.7 Testing group function 169

12 Menu tree 170

12.1 General 170

12.2 MAINMENU-Conguration/Installation/S2-System 172

12.3 MAIN MENU - Positioning/Global 173

12.4 TEST MENU 173

13 Event and error messages 174

13.1 Event messages 174

13.2 Error messages 178

14 Further explanations 195

14.1 Setting the trigger speed 195

Installation, commissioning & check manual – FST-3 7

14.2 Shortened buffers at shaft end 195

14.3 Teaching positions in the shaft 196

14.4 Setting the access monitoring 196

14.5 Replacing hardware components 196

14.6 Capacitive coupling 198

15 Checks 201

15.1 Rupture valve test instruction 203

16 Emergency escape 205

16.1 S2 safety functions during evacuation operation 205

16.2 Protective measures for unforeseeable events 206

16.3 Emergency escape procedure with S2 safety system 206

16.4 Emergency escape procedure without S2 safety system 206

16.5 Diagnostics interval 207

17 Technical data – Sensor, magnetic tape and bracket 208

17.1 Marking 208

17.2 Technical data - Sensor 210

17.2.1 Pin assignment for D-sub connector, LIMAX3R/D9M sensor 212

17.2.2 Sensor bracket 212

17.3 Technical data - Magnetic tape 213

17.4 Technical data – Magnetic tape bracket 214

18 Functions and properties of switches, sensors and actuators 215

18.1 Sensor combination 215

18.2 Logic circuit (S2 monitoring) 217

18.3 Combination of actuators and sensors 218

18.4 Spare parts list 220

19 Maintenance, servicing, repairs 221

20 Overview wiring diagram 222

21 Change history 223

22 Certicates 224

22.1 Declarations of conformity 224

22.2 Typeexaminationcerticate 226

23 Index 242

About this manual

8Installation, commissioning & check manual – FST-3

1 About this manual

Please read this manual carefully before installing and commissioning the FST-3 controller. The safety

regulations must be observed throughout (see 2.1 Safety regulations, page 11). Operation of the FST-3

controller is briey explained in Chapter see 7 User interface of FST-3 controller, page 33.

1.1 General

This manual will help you during installation and commissioning of the FST-3 controller and its

components.

The installation, commissioning and maintenance manual contains important information for safe and

proper installation and commissioning of the FST-3 controller.

Following these instructions will help to:

› prevent danger,

› avoid repair costs and downtime,

› increase the reliability and lifespan of the FST-3 controller and of the lift system.

Local, national and on-site regulations regarding health and safety and protection of the environment

must be taken into account in addition to this installation and commissioning manual.

This manual only describes the assemblies of the lift system delivered by NEW LIFT. For information

about components of the lift system that were not manufactured and supplied by NEW LIFT, please

refer to the respective user information supplied by the manufacturer or supplier.

1.2 Abbreviations, characters and symbols used

Symbol /

abbreviation Meaning

►Delivery condition

Settings that are supplied as standard are marked with an asterisk .

System stop

Marks settings requiring a system stop in case a change becomes neces-

sary. The FST controller displays the text Lift must be stopped to

change the value. OK? If you wish to change the value, conrm with

YES, if you do not wish to change the value or wish to change it later, then

conrm with NO.

Re-start

Marks settings that only become active after a re-start of the FST-3 or of

the components.

►Operational instructions

Perform the tasks that follow this symbol in the specied order.

+Key combination:

Press the linked keys simultaneously.

PPower

IInput

OOutput

Llow active

About this manual

Installation, commissioning & check manual – FST-3 9

Hhigh active

Safety-relevant information

This symbol is located in front of safety-relevant information.

Information notice

This symbol is located in front of relevant information.

This symbol alerts you to a conguration-dependent test step.

1.3 Notation

Notation Meaning

Bold › Designations of switches and actuators

› Input values

Italics › Captions

› Cross references

› Designations of functions and signals

› Product names

Bold italics › Remarks

LCD font › System messages of the controller

About this manual

10 Installation, commissioning & check manual – FST-3

1.4 Further information

The following documents, among others, are available for the FST-3 controller and its components:

› LIMAX33RED operating instructions

› ADM manual

› EAZ TFT.45.110.210 manual

› EAZ-256 manual

› EN81-20 manual

› FPM manual

› FST-3 manual

› Update backup analysis manual

› GST-XT manual

› LCS manual

› RIO manual

› SAM manual

These and other current manuals can be found in the download area of our website at

https://www.newlift.de/downloads.html

1.5 How to contact us

If, after referring to this manual, you still require assistance, our service line is there for you:

Phone +49 89 – 898 66 – 110

E-mail [email protected]

Mon. - Thurs.: 8:00 a.m. – 12:00 p.m. and 1:00 p.m. – 5:00 p.m.

Fr: 8:00 a.m. – 3:00 p.m.

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