Norac UC4+ Manuale utente
Case IH 4420, 3320 Prop ML &
Enhanced Stability Installation Manual
Spray Hei ht Controller
Improvin the competitiveness of Industry and
A riculture throu h Precision Measurement
Printed in Canada
Copyright 2005-08 by NORAC Systems International Inc.
Reorder P/N: UC4+BC+CS5-INST Rev C (Case International 4420, 3320 PROP ML
& ENHANCED STABILITY)
NOTICE
NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the
information contained in this manual. The technical information in this manual was reviewed at the time of approval for
publication.
TABLE OF CONTENTS
1
INTRODUCTION..................................................................................................................................1
2
GENERAL SYSTEM DESCRIPTION ..................................................................................................2
3
PARTS LISTS ......................................................................................................................................4
4
INSTALLATION PROCEDURE...........................................................................................................9
4.1
EXISTING SYSTEM CHECK ...............................................................................................................9
4.2
BOOM SPEED TEST........................................................................................................................9
4.3
WING SENSOR INSTALLATION.......................................................................................................11
4.4
MAIN LIFT SENSOR INSTALLATION..................................................................................................14
4.5
ROLL SENSOR INSTALLATION.......................................................................................................15
4.5.1
Intermediate Frame Roll Sensor Mounting.......................................................................16
4.5.2
Reference Frame Roll Sensor ............................................................................................17
4.5.3
Boom Frame Roll Sensor Mounting..................................................................................18
4.6
HYDRAULIC INSTALLATION ...........................................................................................................19
4.6.1
Valve Assembly...................................................................................................................19
4.6.2
Valve Mounting....................................................................................................................21
4.6.3
Hydraulic Plumbing.............................................................................................................22
4.6.4
120’ Boom Orifice Installation............................................................................................24
4.7
ELECTRICAL INSTALLATION..........................................................................................................25
4.8
COMPLETING THE INSTALLATION ..................................................................................................29
5
ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................30
5.1
ITEM C01: 44674 –CABLE UC3 SENSOR ROLL BIAS ...................................................................30
5.2
ITEM C02: 44668 –SENSOR BRANCH CABLE...............................................................................30
5.3
ITEM C02B: 44664 –CABLE UC4 CAN NODE .............................................................................31
5.4
ITEM C03: 44656 –CABLE VALVE VARIABLE RATE......................................................................31
5.5
ITEM C04: 44658-62 –CABLE VALVE CS4 INTERFACE.................................................................32
5.6
ITEM C05: 44658-46D –CABLE VALVE DT ROLL WITH PIGTAIL...................................................33
5.7
ITEM C10: 44650-39 –CABLE POWER GENERIC SELF-PROPELLED..............................................34
5.8
ITEM C11: 44651-03 –CABLE EXTENSION CABLE VALVE GENERIC..............................................35
5.9
ITEM C12: 44658-24 –CABLE INTERFACE UC4 C12 DT06-2X GND2..........................................36
5.10
ITEM C13: 44658-47 –CABLE INTERFACE UC4 BC C13 DT2 MAIN EXTENSION ...........................37
5.11
ITEM C14: 44658-28 –CABLE INTERFACE UC4 BC C14 POWER PIGTAIL.....................................38
6
APPENDIX A – VALVE CONNECTOR CHANGE.............................................................................39
1
1
INTRODUCTION
Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating features and reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage,
improve sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system.
A thorough understanding of this manual will ensure that you receive the maximum
benefit from the system.
YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions
regarding the parts list or the installation procedure, please don’t hesitate to contact us via
the information given below:
Phone: 1-800-667-3921 Canada (Toll Free)
1-866-306-6722 United States (Toll Free)
0-800-404-8389 United Kingdom (Toll Free)
1-306-664-6711 all other regions
E-mail: [email protected]
Website: www.norac.ca
2
2
GENERAL SYSTEM DESCRIPTION
Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.
Figure 1 – System Components and General Location
NOTICE:
Every effort has been made to ensure the
accuracy of the information contained in
this manual. All parts supplied are
selected specially to fit the sprayer to
facilitate a complete installation.
However, NORAC cannot guarantee all
parts fit as intended due to the variations
of the sprayer by the manufacturer.
Please read this manual in its entirety
before attempting installation.
ATTENTION:
When installing the UC4+ Spray Height
Control system please be aware that at a
point in the installation your sprayer
booms will be inoperative until the
installation is complete. Any installation
procedure requiring boom movement will
need to be done first. Once the hydraulics
have been disconnected you must
complete the electrical installation before
the booms become operative.
4
3
PARTS LISTS
The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item
number on the left side of this table references each part. Please ensure that all parts in
your kit are present before proceeding with your installation.
Table 1 – Case 4420/3320 Sprayer Boom Control System Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7 5 IN 1
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
C01 44674 CABLE UC3 SENSOR ROLL BIAS 1
C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1
C02B 44664 CABLE UC4 CAN NODE DUAL 1
C03 44656D CABLE VALVE VARIABLE RATE DT 1
C04 44658-62 CABLE VALVE CS4 INTERFACE 1
C05 44658-46D CABLE VALVE DT ROLL WITH PIGTAIL 1
C10 44650-39 CABLE POWER GENERIC SELF-PROPELLED 1
C11 44651-03 CABLE EXTENSION VALVE GENERIC 1
C12 44658-24 CABLE INTERFACE UC4 C12 DT06-2X GND2 1
C13 44658-47 CABLE INTERFACE UC4 BC C13 DT2 MAIN EXTENSION 1
C14 44658-28 CABLE INTERFACE UC4 BC C14 POWER PIGTAIL 1
E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1
E02 44631 UC4 ULTRASOUND SENSOR 3
E03 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 1
E04 44642 UC4 PLUS ROLL SENSOR 2
H02 44863-38 HOSE ASSEMBLY 122R2-06 156 IN L 6FORX 6FORX90 2
H04 44862-08 HOSE ASSEMBLY 122R2-04 36 IN L 6FORX 6FORX 2
H05 44863-10 HOSE ASSEMBLY 122R2-06 60 IN L 6FJX 8FORX 2
H07 44863-25 HOSE ASSEMBLY 122R2-06 136 IN L 6FORX 6FORX 1
H08 44863-31 HOSE ASSEMBLY 122R2-06 106 IN L 6FORX 6FORX 1
H20 44865-06 HYDRAULICS FITTING KIT - CS3 1
H21 44865-48 HYDRAULICS FITTING KIT - CS4 1
M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1
M10 UC4+BC+CS5+INST MANUAL INSTALLATION CASE 4420, 3320 PROP ML & ENHANCED STABILITY 1
V01 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT 1
V70 44952D VALVE ASSEMBLY EXPANSION DPC PROP DT 1
5
Table 2 - 44865-06 - Hydraulics Fittings Kit Details
Item Part Number Name Quantity
Picture
F02 103312 MALE ADAPTER - 6MB 6MJ 2
F03 104586 TEE ADAPTER - 6FORXR 6MORT 2
F04 104886 MALE ADAPTER - 8MOR 8MB 2
F05 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 6
F06 104885 TEE ADAPTER - 8FORXR 8MORT 2
F07 104590 90 DEG ADAPTER - 6MOR 6FORX90 4
F08 104369 PLUG - 6MBP 2
F09 44928 ONE WAY ORIFICE INSERT - 0 047 4
F10 104592 O-RING HYD 3 8 IN FLAT FACE 2
F11 105184 ORIFICE INLINE 6 FLAT FACE 2
6
Table 3 - 44865-48 - Hydraulics Fittings Kit Details
The following fittings are used for connecting the main lift hydraulics.
Item Part Number Name Quantity
Picture
*F03 104586 TEE ADAPTER - 6FORXR 6MORT 2
*F04 44917 MALE ADAPTER - 6MB 6MOR 2
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90
°
ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
7
The parts that come with your UC4 System are shown below in their general installation
configuration.
Figure 2 – UC4+ Spray Height Control system Components
If your valves or cables appear different than shown, refer to Appendix A for more
details.
8
Figure 3 – Hydraulic Plumbing Schematic
IMPORTANT:
The factory CASE main lift accumulators must be charged to their recommended setting
for proper operation of the UC4+ Spray Height Control system.
Even on new sprayers, the charge pressure should be checked before proceeding with the
installation.
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