Okuma OSP-U100M Manuale utente

CNC

SYSTEMS

OSP-U100M

OSP-U10M

OPERATION

MANUAL

(1st

Edition)

Pub.

No.

4203-E

(ME32-079-R1)

Apr.

1998

OKUMA

ME00-001-R1

P-(i)

SAFETY

PRECAUTIONS

SAFETY

PRECAUTIONS

The

machine

equipped

with

safety

devices

which

serve

protect

personnel

and

the

machine

itself

from

hazards

arising

from

unforeseen

accidents.

However,

operators

must

not

rely

exclusively

these

safety

devices:

they

must

also

become

fully

familiar

with

the

safety

guidelines

presented

below

ensure

accident-free

operation.

This

instruction

manual

and

the

warning

signs

attached

the

machine

cover

only

those

hazards

which

Okuma

can

predict.

aware

that

they

not

cover

all

possible

hazards.

Precautions

Relating

Machine

Installation

(1)

Install

the

machine

site

where

the

following

conditions

(the

conditions

for

achievement

the

guaranteed

accuracy)

apply.

Ambient

temperature:

25°C

40%

75%

20°C

(no

condensation)

Site

not

subject

direct

sunlight

excessive

vibration;

environment

free

dust,

acid,

corrosive

gases,

and

salt

spray

possible.

(2)

Prepare

primary

power

supply

that

complies

with

the

following

requirements.

Voltage:

Voltage

fluctuation:

Power

supply

frequency:

50/60

not

draw

the

primary

power

supply

from

distribution

panel

that

also

supplies

major

noise

source

(for

example

electric

welder

electric

discharge

machine)

since

this

could

cause

malfunction

the

CNC

unit.

possible

connect

the

machine

ground

not

used

any

other

equipment.

there

choice

but

use

common

ground,

the

other

equipment

must

not

generate

large

amount

noise

(such

electric

welder

electric

discharge

machine).

(3)

Installation

Environment

Observe

the

following

points

when

installing

the

control

enclosure.

Make

sure

that

the

CNC

unit

will

not

subject

direct

sunlight.

Make

sure

that

the

control

enclosure

will

not

splashed

with

chips,

water,

oil.

Make

sure

that

the

control

enclosure

and

operation

panel

are

not

subject

excessive

vibrations

shock.

The

permissible

ambient

temperature

range

for

the

control

enclosure

40°C.

The

permissible

ambient

humidity

range

for

the

control

enclosure

95%

(no

condensation).

The

maximum

altitude

which

the

control

enclosure

can

used

1000

(3281

ft.).

Ambient

humidity:

200

±10%

max.

ME00-001-R1

P-(ii)

SAFETY

PRECAUTIONS

Points

Check

before

Turning

the

Power

(1)

all

the

doors

the

control

enclosure

and

operation

panel

prevent

the

entry

water,

chips,

and

dust.

(2)

Make

absolutely

sure

that

there

nobody

near

the

moving

parts

the

machine,

and

that

there

are

obstacles

around

the

machine,

before

starting

machine

operation.

(3)

When

turning

the

power,

turn

the

main

power

disconnect

switch

first,

then

the

CONTROL

switch

the

operation

panel.

Precautions

Relating

Operation

(1)

After

turning

the

power,

carry

out

inspection

and

adjustment

accordance

with

the

daily

inspection

procedure

described

this

instruction

manual.

(2)

Use

tools

whose

dimensions

and

type

are

appropriate

for

the

work

undertaken

and

the

machine

specifications.

not

use

badly

worn

tools

since

they

can

cause

accidents.

(3)

not

for

any

reason

touch

the

spindle

tool

while

spindle

indexing

progress

since

the

spindle

could

rotate:

this

dangerous.

(4)

Check

that

the

workpiece

and

tool

are

properly

secured.

(5)

Never

touch

workpiece

tool

while

rotating:

this

extremely

dangerous.

(6)

not

remove

chips

hand

while

machining

progress

since

this

dangerous.

Always

stop

the

machine

first,

then

remove

the

chips

with

brush

broom.

(7)

not

operate

the

machine

with

any

the

safety

devices

removed.

not

operate

the

machine

with

any

the

covers

removed

unless

necessary

so.

(8)

Always

stop

the

machine

before

mounting

removing

tool.

(9)

not

approach

touch

any

moving

part

the

machine

while

operating.

(10)

not

touch

any

switch

button

with

wet

hands.

This

extremely

dangerous.

(11)

Before

using

any

switch

button

the

operation

panel,

check

that

the

one

intended.

ME00-001-R1

P-(iii)

SAFETY

PRECAUTIONS

Precautions

Relating

the

ATC

(1)

The

tool

clamps

the

magazine,

spindle,

etc.,

are

designed

for

reliability,

but

possible

that

tool

could

released

and

fall

the

event

unforeseen

accident,

exposing

you

danger:

not

touch

approach

the

ATC

mechanism

during

ATC

operation.

(2)

Always

inspect

and

change

tools

the

magazine

the

manual

magazine

interrupt

mode.

(3)

Remove

chips

adhering

the

magazine

appropriate

intervals

since

they

can

cause

misoperation.

not

use

compressed

air

remove

these

chips

since

will

only

push

the

chips

further

in.

(4)

the

ATC

stops

during

operation

for

some

reason

and

has

inspected

without

turning

the

power

off,

not

touch

the

ATC

since

may

start

moving

suddenly.

Finishing

Work

(1)

finishing

work,

clean

the

vicinity

the

machine.

(2)

Return

the

ATC,

APC

and

other

equipment

the

predetermined

retraction

position.

(3)

Always

turn

off

the

power

the

machine

before

leaving

it.

(4)

turn

off

the

power,

turn

off

the

CONTROL

switch

the

operation

panel

first,

then

the

main

power

disconnect

switch.

ME00-001-R1

P-(iv)

SAFETY

PRECAUTIONS

Precautions

during

Maintenance

Inspection

and

When

Trouble

Occurs

order

prevent

unforeseen

accidents,

damage

the

machine,

etc.,

essential

observe

the

following

points

when

performing

maintenance

inspections

during

checking

when

trouble

has

occurred.

(1)

When

trouble

occurs,

press

the

emergency

stop

button

the

operation

panel

stop

the

machine.

(2)

Consult

the

person

responsible

for

maintenance

determine

what

corrective

measures

need

taken.

(3)

two

persons

must

work

together,

establish

signals

that

they

can

communicate

confirm

safety

before

proceeding

each

new

step.

(4)

Use

only

the

specified

replacement

parts

and

fuses.

(5)

Always

turn

the

power

off

before

starting

inspection

changing

parts.

(6)

When

parts

are

removed

during

inspection

repair

work,

always

replace

them

they

were

and

secure

them

properly

with

their

screws,

etc.

(7)

When

carrying

out

inspections

which

measuring

instruments

are

used

for

example

voltage

checks

make

sure

the

instrument

properly

calibrated.

(8)

not

keep

combustible

materials

metals

inside

the

control

enclosure

terminal

box.

(9)

Check

that

cables

and

wires

are

free

damage:

damaged

cables

and

wires

will

cause

current

leakage

and

electric

shocks.

Maintenance

inside

the

Control

Enclosure

Switch

the

main

power

disconnect

switch

OFF

before

opening

the

control

enclosure

door.

Even

when

the

main

power

disconnect

switch

OFF,

there

may

some

residual

charge

the

servo

amplifier

and

spindle

drive

unit,

and

for

this

reason

only

service

personnel

are

permitted

perform

any

work

these

units.

Even

then,

they

must

observe

the

following

precautions.

Servo

amplifier

Discharge

the

residual

voltage

one

minute

after

turning

off

the

breaker

inside

the

unit.

Spindle

drive

unit

Discharge

the

residual

voltage

one

minute

after

turning

off

the

main

power

disconnect

switch.

The

control

enclosure

contains

the

unit,

and

the

unit

has

printed

circuit

board

whose

memory

stores

the

machining

programs,

parameters,

etc.

order

ensure

that

the

contents

this

memory

will

retained

even

when

the

power

switched

off,

the

memory

supplied

with

power

battery.

Depending

how

the

printed

circuit

boards

are

handled,

the

contents

the

memory

may

destroyed

and

for

this

reason

only

service

personnel

should

handle

these

boards.

ME00-001-R1

P-(v)

SAFETY

PRECAUTIONS

(11)

Periodic

Inspection

the

Control

Enclosure

Cleaning

the

cooling

unit

The

cooling

unit

the

door

the

control

enclosure

serves

prevent

excessive

temperature

rise

inside

the

control

enclosure

and

increase

the

reliability

the

unit.

Inspect

the

following

points

every

three

months.

the

fan

motor

inside

the

cooling

unit

working?

The

motor

normal

there

strong

draft

from

the

unit.

the

external

air

inlet

blocked?

blocked,

clean

with

compressed

air.

General

Precautions

(1)

Keep

the

vicinity

the

machine

clean

and

tidy.

(2)

Wear

appropriate

clothing

while

working,

and

the

instructions

someone

with

sufficient

training.

(3)

Make

sure

that

your

clothes

and

hair

cannot

become

entangled

the

machine.

Machine

operators

must

wear

safety

equipment

such

safety

shoes

and

safety

goggles.

(4)

Machine

operators

must

read

the

instruction

manual

carefully

and

make

sure

the

correct

procedure

before

operating

the

machine.

(5)

Memorize

the

position

the

emergency

stop

button

that

you

can

press

immediately

any

time

and

from

any

position.

(6)

not

access

the

inside

the

control

panel,

transformer,

motor,

etc.,

since

they

contain

high-voltage

terminals

and

other

components

which

are

extremely

dangerous.

(7)

two

persons

must

work

together,

establish

signals

that

they

can

communicate

confirm

safety

before

proceeding

each

new

step.

ME00-001-R1

P-(vi)

SAFETY

PRECAUTIONS

Symbols

Used

This

Manual

The

following

warning

indications

are

used

this

manual

draw

attention

information

particular

importance.

Read

the

instructions

marked

with

these

symbols

carefully

and

them.

ADANGER

Indicates

imminent

hazard

which,

not

avoided,

will

result

death

serious

injury.

\Amm

,ndicates

hazards

which.

not

avoided,

could

result

death

serious

injury.

ACAUTION

lndicates

hazards

which,

not

avoided,

could

result

minor

injuries

damage

devices

equipment.

NOTICE

Indicates

precautions

relating

operation

use.

4203-E

P-(i)

TABLE

CONTENTS

TABLE

CONTENTS

PAGE

SPECIFICATIONS

SECTION

FOREWORD

OSP7030M/730M

Specifications

Operation

Transfer

Chart

II.

OPERATION

SECTION

OPERATION

Basic

Construction

Operation

Panels

Outline

Controls

Operation

Panel

2-1.

Operation

Mode

Selection

Keys

2-2.

Data

Setting

Mode

Selection

Keys

2-3.

Status

Indicating

lamps

2-4.

Other

Controls

Operation

Panel

2-5.

Controls

Machine

Operation

Panel

2-6.

Mode

Selection

Keys

SECTION

POWER

ON/OFF

OPERATION

Turning

the

Power

Turning

off

the

Power

Emergency

Stop

SECTION

MANUAL

OPERATION

FUNCTIONS

Manual

Axis

Feed

Functions

1-1.

Manual

Rapid

Feed

-2.

Manual

Cutting

(Jog)

Feed

1-3.

Manual

Pulse

Feed

4203-E

P-(ii)

TABLE

CONTENTS

PAGE

Spindle

Operation

2-1

Spindle

Rotation

2-2.

Spindle

Stop

2-3.

Spindle

Release

2-4.

Spindle

Orientation

Indexing

Swivel

Head

(Indexing

Attachment)

ATC

4-1.

ATC

Operations

4-1

-1

Establishment

Correspondence

between

Toolpot

Numbers

and

Tool

Numbers

Manual

Tool

Change

Operation

4-1

-2.

Operation

ATC

Operation

Panel

4-2.

Manual

Tool

Change

4-3.

Manual

Magazine

Operation

4-4.

Manual

Tool

Change

Automatic

Mode

Operation

APC

Operation

Automatic

APC

Operations

Manual

APC

Operations

5-1.

5-2.

5-3.

Other

Functions

SECTION

MDI

OPERATION

Operation

Procedure

Automatic

Mode

Operation

and

MDI

Mode

Operation

Subprogram

Cali

the

MDI

Mode

Operation

SECTION

AUTOMATIC

MODE

OPERATION

Main

Program

Selection

and

Operation

Schedule

Program

Selection

and

Operation

2-1

Selection

and

Operation

Schedule

Program

Cycle

Start

and

Slide

Hold

Resetting

Sequence

number

and

Mid-Start

4203-E

P-(iii)

TABLE

CONTENTS

PAGE

Return

and

Sequence

Restart

6-1.

Return

6-2.

Sequence

Restart

Sequence

Stop

(Option)

Single

Block

Optional

Block

Skip

10.

Program

Branch

Optional

Stop

12.

Mirror

Image

12-1.

Mirror

Image

the

Work

Coordinate

System

13.

Override

13-1.

Feedrate

Override

13-1

-1

Rapid

Feedrate

Override

13-1-2.

Cutting

Feedrate

Override

13-2.

Spindle

Speed

Override

14.

Manual

Intervention

During

Automatic

Operation

and

Restart

15.

Inserting

Pulse

Handle

Operations

16.

Lock

Functions

16-1.

Machine

Lock

6-2.

Cancellation

Axis

Command

16-3.

and

Function

Lock

17.

Dry

Run

18.

Library

Program

Registration

19.

Operation

End

Light

(Option)

20.

Operation

End

Buzzer

(Option)

Error

Light

(Option)

22.

Auto

Power

Off

(Option)

23.

Work

Counter

(Option)

24.

Hour

Meter

(Option)

24-1

POWER

TIME

Hour

Meter

24-2.

RUNNING

TIME

Hour

Meter

24-3.

CUTTING

TIME

Hour

Meter

24-4.

SPINDLE

REVOLUTION

TIME

Hour

Meter

101

104

105

107

108

109

111

112

113

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