OMCR B01.24 Manuale utente
Use and maintenance manual complete of
EC conformity declaration
LIFTING BRACKET
WITH LIFTING PIN
VW-AUDI
Article numbers: B01.24 - B02.44
San Maurizio C.se - 16/12/2020 www.omcr.it
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
info@omcr.it - www.omcr.it
ENGLISH ITALIAN GERMAN SPANISH FRENCH
2. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
INDEX
1. RISKS EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. SYMBOLS AND WARNINGS CLASSIFICATION . . . . . . . . . . . . . . . . . . . . .3
3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. HANDLING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
EC CONFORMITY DECLARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
1. RISKS EVALUATION
The matters of following pages refer to a classic use of lifting brackets and they can’t forecast unspecified
applications. For this reason each user must provide to his own risks evaluation and he must consider this
manual as general reference support and as a summary of possible matters. To define the employ-procedures,
to spread information and to check the compliance of these ones it’s a duty and a responsibility of the user.
The lifting brackets have to be used as couplets for ropes and chains and they allow users to make on safety the
following actions: LIFTING, HANDLING, OVERTURNING; the material, the production and the quality-check of
all OMCR lifting pins comply with the Directive 2006/42/EC requirements; all OMCR lifting elements have been
tested with a static safety factor even to a minimum 1.5, all materials have been analyzed according to UNI EN
10204, samples of all materials have been subjected to tensile stress test according to UNI EN 10002.
According to ISO 3864-2, ANSI Z535.6, ANSIZ535.4 norms, in this manual are classified the following safety
messages and symbols:
2. SYMBOLS AND WARNINGS CLASSIFICATION
An improper or opposed use in reference to the prescriptions treated in this manual, deletes this EC
conformity declaration and relieves OMCR from any responsibility.
WARNING
WARNING
WARNING
NOTE
It indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
It indicates advices on use or other especially helpful informations.
It indicates general warning symbol.
It indicates hazard of crushing consequent to an accidental fall or overturning
of the load.
It indicates hazard of crushing.
It indicates musculoskeletal disorders for the handling of the loads.
It indicates forbidden actions or uses.
It indicates mandatory actions to avoid hazards.
It indicates that it is forbidden to stop or to transit.
4. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
3. USE
NOTE
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
Each lifting / handling / overturning operations must be executed by qualified and instructed
worker; the lifting, handling or turnover’ officers must use individual guard equipment.
WARNING
3.1
Before each lifting / handling / overturning officers have to choose the most suitable sling
to ensure a safe suspension with a correct load balance. A wrong sling method can modify
the real capacity load of the ropes/chains and lifting accessories. In the following table you
can verify the reduction of the nominal capacity load related to the sling angles in order to
preserve the minimum safety factor.
WARNING
3.2
3.2.1 - LIFTING
G
G= Die load center
β= Rope angle from vertical
NOTE: lifting with β>60° is not provided
DIE AXIS
DIE AXIS
Refer to EN818-06 norm to define symmetric and asymmetric sling method: for asymmetric sling, the whole load
should be supported by only two rope/chain wings.
5. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
WARNING
G
3.2.2 - OVERTURNING
G
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
DIE AXIS
DIE AXIS
G= Die load center
β= Rope angle from vertical
NOTE: overturning with β>60° is not provided
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
REDUCTION FACTOR OF THE NOMINAL
CAPACITY LOAD
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)
6. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
G
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
β<15°
β>40°
β1-β>15°
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
WARNING
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
WARNING
3.2.3
The die overturning is allowed only parallel with lifting pin axis.
7. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
LIFTING BRACKET
ART. NUM. NR. SCREWS SCREWS DIN
912 CL. 8.8 CLAMPING COUPLE
[Nm]
B01.24.08000 5 M24 711
B01.24.12500 5 M36 2481
WARNING
3.3
B01.24. lifting brackets should be mounted on steel plates (minimun quality Fe510,
S355),with C11.20.2245 locating pins. It is recommended to provide barriers to avoid the
wrong pins insertion (see Pic.1).
WARNING
3.4
WARNING
Pic.1
DIE AXIS
DRILLING
(see Pic. 1.1)
LOCATING PIN
C11.20.2245 (2x)
SCREWS DIN 912 CL. 8.8
BARRIER TO AVOID
THE WRONG PINS INSERTION
PIN INSERTION DIRECTION
3.4.1 - APPLICATION ON FLAT SURFACE
LIFTING PIN B02.44.
At the moment of the use, check the correct screws clamping; in the following table are
written down screws and clamping couples for the fixing of the lifting brackets; it is required
to use threadlocker LOCTITE 243 or lock washers.Absolutely ensure a minimum screws
clamping of 1 x Ø screw if you are screwing the bracket on steel (minimun quality Fe510,
S355). Example: for M36 screws use a minimum clamping of 36 mm.
The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.
8. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
LIFTING BRACKET
ART. NUM. L1 L2 L3 H1 H2 H3 M T
B01.24.08000 62 124 137 47.5 92.5 97.5 M24 *
B01.24.12500 90 180 214 48 113 113 M36 *
L2
L1
H1
H2
L3
H3
M
T
22 H7
2512
M6
±0,01
3.4.1 - APPLICATION WITH ASSEMBLY SEAT
Pic.2
DIE AXIS
ASSEMBLY SEAT
AND DRILLING
(see Pic. 2.1)
LOCATING PIN
C11.20.2245 (2x),
only for B01.24.08000SCREWS DIN 912 CL. 8.8
BARRIER TO AVOID
THE WRONG PINS INSERTION
PIN INSERTION DIRECTION
Pic.1.1
* T ≥ screws clamping + 5 mm
LIFTING PIN B02.44.
9. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
Pic.2.1
* T ≥ screws clamping + 5 mm
Before each lifting, handling or overturning of the die be sure about the correct insertion
of the lifting pin that has to be ABSOLUTELY assembled with the safety ring positioned
in direction of the die axis: after inserting it, be sure that the safety ring is misaligned in
reference to the hole so that the pin accidental extraction is avoided; check the movement
of the safety ring by verifying the eccentricity “E” in reference to the pin (see Pic.3).
WARNING
3.5
LIFTING BRACKET
ART. NUM. L1 L2 L3 L4 H1 H2 H3 H4 M T
B01.24.08000 62 124 137 188 47,5 92,5 37,5 135 M24 *
B01.24.12500 90 180 - 280 48 113 - 155 M36 *
T 20
M
25
22H7
M6
12
L4
+0,5
+0,2
L2
L1
H1
H2
R15
H4
H3
+0,05
0
L3
±0,01
LIFTING
BRACKET
ART. NUM.
LIFTING PIN
ART. NUM.
LOCATING
PIN ART.
NUM.
B01.24.08000 B02.44.50 C11.20.2245
B01.24.12500 B02.44.63 C11.20.2245
Pic.3
E
10. Use and maintenance manual B01.24 - B02.44 San Maurizio C.se - 16/12/2020 www.omcr.it
MAXIMUM CAPACITY LOAD
CONSTRUCTOR
EC MARK
PRODUCT CODE
WORK ORDER NUMBER
LIFTING PIN MARK
Before each lifting, handling or turnover check that the lifting brackets capacity load is in
compliance with the die weight; the maximum capacity load, the work order number, the
constructor label and the EC conformity mark are indelibly marked on the lifting pins and
over the lifting brackets (see Pic.4).
NOTE:the work order numbers of lifting brackets and pins are not necessarily corresponding
WARNING
3.6
In case of lifting and handling, the lifting bracket capacity load should be at least 1/2 of the whole die weight.
(upper half-die + lower half-die).
Example: Die weight 25000 kg - minimum lifting bracket capacity load: 25000 / 2 = 12500 kg
In case of half-die overturning the lifting bracket capacity load should be at least 1/2 of the half-die weight.
Example: Half-die weight 16000 kg - minimum lifting bracket capacity load: 16000 / 2 = 8000 kg
Before each lifting, handling or overturning of the die, check that the chosen sling system
(rope/chain, hook, etc.) doesn’t present any defect or deformation to make it unsafe;
otherwise replace immediately the damaged parts.
WARNING
3.7
8000 kg
B01.24.08000
Fig.4
Questo manuale è adatto per i seguenti modelli
1
Indice
Lingue:
Altri manuali OMCR Sistema di sollevamento
Manuali Sistema di sollevamento popolari di altre marche
Genie
Genie Z-60/34 Manuale utente
Screen Technics
Screen Technics INTERFIT Vertical Up Lift Manuale utente
Mortuary Lift
Mortuary Lift ULTIMATE 1000 Manuale utente
Custom Equipment
Custom Equipment Hy-Brid 3 Series Manuale di programmazione
Custom Equipment
Custom Equipment Hy-Brid Lifts 2 Series Manuale di programmazione
Hy-Brid Lifts
Hy-Brid Lifts HB-P3.6 Manuale di programmazione
