OMCR B01.26 Manuale utente
San Maurizio C.se - 01/09/2021 www.omcr.it
Use and maintenance manual complete with
EC conformity declaration
LIFTING BRACKET WITH
BOLT AND SAFETY RING
BMW
Article numbers: B01.26 - B02.40 - B02.10
Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy
T+39 011 996 46 11 - F+39 011 996 46 46
C.F./P.IVA 07677130010
info@omcr.it - www.omcr.it
ENGLISH ITALIAN GERMAN FRENCH
2. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
INDEX
1. RISK EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. SYMBOLS AND WARNINGS CLASSIFICATION . . . . . . . . . . . . . . . . . . . . .3
3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. HANDLING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
EC CONFORMITY DECLARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
1. RISK EVALUATION
The matters of following pages refer to a classic use of lifting brackets and they can’t forecast unspecified
applications. For this reason each user must provide to his own risk evaluation and he must consider this
manual as general reference support and as a summary of possible matters. To define the employ-procedures,
to spread information and to check the compliance of these ones it’s a duty and a responsibility of the user.
The lifting brackets have to be used as couplets for ropes and chains and they allow users to make on safety
the following actions: LIFTING, HANDLING; the material, the production and the quality-check of all OMCR
lifting pins comply with the Directive 2006/42/EC requirements; all OMCR lifting elements have been tested
with a static safety factor even to a minimum 1.5, all materials have been analyzed according to UNI EN 10204,
samples of all materials have been subjected to tensile stress test according to UNI EN 10002.
Calculations and Risk valuations are in compliance with BMW norm B2.5605.012.
2. SYMBOLS AND WARNINGS CLASSIFICATION
Before using the lifting bracket pay close attention to this USE and MAINTENANCE MANUAL. An improper or
other use of the parts then mentioned and described in this manual, releases OMCR from any responsibility.
WARNING
NOTE
WARNING
WARNING
It indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
It indicates advices and other information of importance.
It indicates general warning symbol.
It indicates hazard of crushing consequent to an accidental fall or overturning of
the load.
Indicates a risk of shearing due to an accidental fall or overturning of the load.
It indicates a risk for musculoskeletal disorder due to the handling of the loads.
It indicates forbidden actions or uses.
It indicates mandatory actions to avoid hazards.
It indicates an area where it is forbidden to stay or cross.
The following safety messages and symbols in this use and maintenance manual are confirm to ISO 3864-2,
ANSI Z535.6, ANSIZ535.4 norms, in this manual are classified the following safety messages and symbols:
4. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
3. USE
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 1
40°<β≤50° 0.84
50°<β≤60° 0.65
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
G
G= Die load center
β= Rope angle from vertical
NOTE: lifting with β>60° is not provided
NOTE
Each lifting, moving or turning application must be executed by qualified and trained
personal. Wearing and using personal protection and safety equipment is a must.
WARNING
3.1
Before every lifting, moving or turning application, operator has to choose the most suitable
attachment type in order to ensure a safe suspension with a correct load balance. The load
capacity of the bracket, the rope or the chain can be affected by a wrong attachment type.
The reduction of the nominal load capacity related to the angel of the sling is shown in the
table below.
WARNING
3.2
3.2.1 - LIFTING
Refer to EN818-06 norm to define symmetric and asymmetric sling method: for asymmetric sling, the whole load
should be supported by only two rope/chain wings.
DIE AXIS
DIE AXIS
5. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
G
3.2.2 - OVERTURNING
G
G= Die load center
β= Rope angle from vertical
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
0°≤β≤40° 0.6
40°<β≤50° 0.5
50°<β≤60° 0.4
SYMMETRIC SLING EXAMPLE
(RECOMMENDED CONDITION)
NOTE: overturning with β>60° is not provided.
DIE AXIS
DIE AXIS
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
REDUCTION FACTOR OF THE NOMINAL
CAPACITY LOAD
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)
WARNING
Failure to observe the regulations listed in these instructions can cause the load to fall.
6. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
G
The die overturning of half-die is allowed only parallel with lifting pin axis.
WARNING
3.2.3 - OVERTURNING OF HALF-DIES
ANGLE REDUCTION FACTOR OF THE
NOMINAL CAPACITY LOAD
β<15°
β>40°
β1-β>15°
0.5
ASYMMETRIC SLING EXAMPLE
(β1>β)
G= Die load center
β= Minimum rope angle from vertical
β1 = Maximum rope angle from vertical
WARNING
Failure to observe the regulations listed in these instructions can cause the load to fall.
7. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
The overturning of the complete die is strictly forbidden.
AVVERTENZA
3.2.4 - OVERTURNING OF COMPLETE DIE (FORBIDDEN)
8. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
Prior to assembly check the correct torque to tighten the screws. In the table below you will find the
different types of screws and the related torque in order to mount the lifting brackets. It is required/
to use LOCTITE 243 or lock washers to secure the screws. The necessary screw in depth is 1
x diameter of the screw and it needs to be mounted to steel (minimum quality Fe510, S355).
Example: for a M36 screw the minimum screw in depth is 36mm.
WARNING
3.3
3.4.1 - ASSEMBLY B01.26.08000A-01 and B01.26.08000B-01
WARNING
Failure to observe the regulations listed in these instructions can cause the load to fall.
B01.26.08000A-01 and B01.26.08000B-01 lifting brackets have to be mounted on steel
plates (minimum quality S355),with C14.21.202080 locating pins. It is recommended to
provide barriers to avoid the wrong pins insertion (see Pic.1).
WARNING
3.4
Pic.1
DIN 912 CL.12.9
LIFTING BRACKET
B02.10.50
PIN INSERTION DIRECTION
DIE AXIS
DIN 912 CL.8.8
KEYS C14.21.202080
LIFTING
BRACKET ART.
NUM.
COMPOSED
OF NR. SCREWS SCREWS DIN 912
CL. 12.9 CLAMPING COUPLE
[Nm]
B01.26.08000A B01.26.08000A-01 5 M24x140
1196
B01.26.08000A-02 5 M24x110
B01.26.08000B B01.26.08000B-01 5 M24x140
B01.26.08000B-02 5 M24x110
B01.26.14000A B01.26.14000A-01 6 M24x140
B01.26.08000A-02 5 M24x110
B01.26.14000B B01.26.14000B-01 6 M24x140
B01.26.08000B-02 5 M24x110
9. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
B01.26.14000A-01 and B01.26.14000B-01 lifting brackets should be mounted on steel
plates (minimum quality S355),with C14.21.284080 keys. It is recommended to provide
barriers to avoid the wrong pins insertion (see Pic.2).
WARNING
B01.26.08000A-02 e B01.26.08000B-02 lifting brackets should be mounted on steel
plates (minimum quality S355), It is recommended to provide barriers to avoid the wrong
pins insertion (see Pic.3).
WARNING
3.4.2 - ASSEMBLY B01.26.14000A-01 e B01.26.14000B-01
3.4.3 - ASSEMBLY B01.26.08000A-02 AND B01.26.08000B-02
Pic.2
DIN 912 CL.12.9
DIE AXIS
PIN INSERTION DIRECTION
LIFTING BRACKET
B02.40.80
DIN 912 CL.8.8
KEYS C14.21.284080
Pic.3
DIN 912 CL.12.9
E45.10.100250
DIE AXIS
PIN INSERTION DIRECTION
LIFTING BRACKET
B02.10.50
10. Use and maintenance manual B01.26 - B02.40 - B02.10 San Maurizio C.se - 01/09/2021 www.omcr.it
BUSH ASSEMBLY PLATE SLIDING CLEAR GUIDE POST AND KEYS
ASSEMBLY
After assembling check the tolerances at the brackets B01.26.08000A, B01.26.08000B,
B01.26.14000A e B01.26.14000B according to the drawing below. These tolerances are critical.
(see Pic.4).
WARNING
3.4.4 - GENERAL ASSEMBLY INSTRUCTIONS
Ø 125 G6/h7
0,02 ÷ 0,04
0,02 ÷ 0,04
Ø 100 H7/r6
A H7/h6
90
62
90
H
Pic.4
OMCR CODE COMPOSTO DA A H
B01.26.08000A B01.26.08000A-01 20 10
B01.26.08000A-02 - -
B01.26.08000B B01.26.08000B-01 20 10
B01.26.08000B-02 - -
B01.26.14000A B01.26.14000A-01 28 20
B01.26.08000A-02 - -
B01.26.14000B B01.26.14000B-01 28 20
B01.26.08000B-02 - -
Before assembly carefully clean the contact surfaces between lifting brackets and steel
plates. Oil or other contamination on contact surfaces can affect the proper function of the
lifting brackets.
WARNING
3.4.5
Questo manuale è adatto per i seguenti modelli
2
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