PDK PCS-P100 Manuale utente

User Manual

MODEL : PCS-P100

Portable Pneumatic Pressure Calibrator

PDK CO., LTD.

www.pdk.co.kr

V. 20230504

PCS-P100 User Manual

www.pdk.co.kr

Table of Contents

1. General Introduction .......................................................................................................................02

1.1 Introduction ...............................................................................................................................................02

1.2 Features ....................................................................................................................................................02

1.3 Use ............................................................................................................................................................03

1.4 Calibrator Interface ....................................................................................................................................04

1.5 Specifications .............................................................................................................................................05

1.6 Ordering Information .................................................................................................................................06

1.7 Accessories ................................................................................................................................................06

1.8 Optional items ...........................................................................................................................................07

2. Main Menu ..........................................................................................................................................08

2.1 Power on / off / Main screen .......................................................................................................................08

2.2 Unit / Resolution / Zero Cal. .......................................................................................................................10

Absolute/Gauge mode change, Absolute pressure offsetting ......................................................................12

2.3 Electrical signal measurement for pressure transmitters ................................................................................13

2.4 mA 2 wires, 24V out / mA 3 wires, 24V out ................................................................................................14

2.5 Vdc 3 wires, 24V out / Screen switching .....................................................................................................16

3. TASK Menu ..........................................................................................................................................17

3.1 TASK Menu ...............................................................................................................................................17

3.2 Max/Min/Avg ............................................................................................................................................18

3.3 Leak Test ...................................................................................................................................................18

3.4 Switch Test ................................................................................................................................................19

3.5 Setting ......................................................................................................................................................19

4. Operation .............................................................................................................................................22

4.1 Basic Structure ...........................................................................................................................................22

4.2 Pressurize ..................................................................................................................................................23

4.3 Vacuum .....................................................................................................................................................29

5. Troubleshooting .................................................................................................................................31

5.1 Introduction ...............................................................................................................................................31

5.2 Symptom, Possible cause and Solution ........................................................................................................31

PCS-P100 User Manual

www.pdk.co.kr

1. General Introduction

1.1 Introduction

PCS-P100 is Portable pressure calibrator for Pneumatic pressure calibration up to 100 bar with

pressure generation and precise control. An independent pressure calibration system

combining electrical signal measuring and loop power to quickly and easily calibrate for a large

amount of on-site calibration.

Using Dual-Stage lever type hand pump to generate up to 100 bar and quickly and easily, and

then use the built-in volume controller to precisely adjust the pressure with the secondary fine

pressure control.

PCS-P100 also has Pressure/vacuum switching valve to generate up to -0.97 bar in vacuum

mode which has the best degree of a vacuum in its class.

Add an optional precision barometric pressure module for full range absolute pressure

calibration.

Full-graphic touchscreen display with intuitive menu selection makes it high visibility and

operability.

Upper side of PCS-P100 can equipped quick connectors and adaptors for quick and easy to

connect UUT.

1.2 Features

1) Dual-Stage lever type hand pump to generate and control up to 100 bar

2) Dual-Stage lever type hand pump to generate and control up to –0.97 bar for vacuum

3) 0.02% F.S Accuracy

4) Electrical connection for Transmitter

- Measure up to ±15 V, ±24 mA

- Supply up to 0 ~ 10 Vdc, 0 ~ 24 mA

- Power 24 Vdc

- Loop Power

5) Pressure switch test, Help functions

PCS-P100 User Manual

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6) Included carrying case

7) Available to apply pressure quick fittings (Optional)

8)CE, ROHS Certificated

1.3 Use

1) Portable pressure calibration (Gauge, Absolute and Compound calibration)

2) Simple calibration for common calibration lab

3) Calibrate pressure gauge for pressure measuring instruments retail business

4) Pressure generating and controlling for pressure test lab

5) Pressure calibration for laboratories

6) Pneumatic high pressure calibration

7) Easy & quick calibration for pressure transmitters, analog pressure gauges, digital pressure

gauges

8) Pressure switch test, Leak test, Safety valve test

PCS-P100 User Manual

www.pdk.co.kr

1.4 Calibrator Interface

No.

Description

No.

Description

①

Test port

⑦

Pressure / Vacuum Switching valve

②

On / Off

⑧

Lever type hand pump

③

Select absolute pressure

/gauge pressure

⑨

Hand strap

④

Full color touch screen display

⑩

Electrical connections for measuring

mA, V and detecting switch contacts.

⑤

Fine pressure adjustment

⑪

Vent / release valve

⑥

Pressure range

①Test port

②On / Off

④Full color touch

screen display

⑤Fine pressure

adjustment

⑪Vent / Release valve

⑩Electrical Connections

⑨Hand strap

⑧Lever type hand pump

⑦Pressure / Vacuum

Switching valve

⑥Pressure range

③Select absolute pressure

/gauge pressure

PCS-P100 User Manual

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1.5 General Specifications

Pressure range

-0.97 to 2...100 bar, -0.35 bar to 0.35 bar,

-0.7 bar to 0.7 bar, -0.9 bar to 1 bar

Accuracy

± 0.02% F.S

Electrical measurement

and source

±15 V.dc, ±24 mA.dc,

Accuracy ±(0.01% of Reading + 1digit), Loop Power

Electrical supply

0~10 Vdc, 0~24 mA,

Accuracy ± (0.015% of Reading + 1digit), Loop Power

Display

Full color touch screen LCD, 110 mm(4.3") diagonal,

480 x 272 pixels.,

Resolution ±999999 (Available to select 4 to 6 digits.)

Power

Lithium-ion rechargeable battery, Charger 9V, 6A

(5 hrs charge, 30 hrs battery life)

Workable

Temperature Range

0 to 70 ℃

Storage

Temperature Range

-30 to 80 ℃

Temperature

Compensated Range

0 to 50 ℃

Pressure units

Pa, hPa, kPa, MPa, bar, mbar, kgf/cm2, psi, mmH20,

cmH20, inH20, mmHg, inHg, mSW, fSW

(mSW and fSW units are applied on a water temperature of

15°C with reference to U.S. Navy Dividing Manual, Revision 7,

Table 2-10. Pressure Equivalent.)

Test Port

1/8" BSPP Female

Weight

4.2 kg including batteries

Size

210 mm(W) x 360 mm(D) x 110 mm(H)

Option

Barometric pressure module

(Easy calibration and Zeroing)

Range : 800 hPa ~1100 hPa a

Accuracy : 0.2 hPa (0.02 %)

CAUTION

Please fully charge the battery of PCS-P100 properly before storing it.

Long-term storage while not charged can cause full battery discharge.

The battery may not be recharged when fully discharged and may need to be replaced.

PCS-P100 User Manual

www.pdk.co.kr

1.6 Ordering Information

Model (PCS-P100_Range)

Description (Pressure Range)

0.35 bar

-0.35 bar to 0.35 bar

0.7 bar

-0.7 bar to 0.7 bar

1 bar

-0.9 bar to 1 bar

2 bar

-0.97 bar to 2 bar

3.5 bar

-0.97 bar to 3.5 bar

7 bar

-0.97 bar to 7 bar

10 bar

-0.97 bar to 10 bar

20 bar

-0.97 bar to 20 bar

35 bar

-0.97 bar to 35 bar

70 bar

-0.97 bar to 70 bar

100 bar

-0.97 bar to 100 bar

1.7 Accessories

①

②

③

④

Item

Quantity

①Carrying case

②Rechargeable battery

③Battery charger

④Test lead set

PCS-P100 User Manual

www.pdk.co.kr

1.8 Optional Items

①

②

③

④

⑤

⑥

Item

Description

①Dirt / Moisture Trap

Up to 35 bar, 100 bar

②Pneumatic Quick-connection adaptor set

CA-P Series

( 1/4", 3/8", 1/2", 1/8" BSPT & BSPP, NPT)

③Flexible tubes

FTH Series( 30 cm to 300 cm)

④Traceable calibration report with data

KOLAS CALIBRATION CERTIFICATE

⑤External Pressure Manifold

Calibrate 2ea of UUT at once with

hand-tight quick-connection

⑥Barometric pressure module

Absolute pressure mode

PCS-P100 User Manual

www.pdk.co.kr

2. Main Menu

2.1 Power on / off / main screen

2.1.1 Power on

①Press and hold down Power button until ②screen shows.

** 1. If short pressed the power button, the power will not turn on.

2. Read this manual before use.

It will changes ②screen to ③screen.

2.1.2 Power off

①Press and hold down Power button until in 0% to 100% on ②screen.

PCS-P100 User Manual

www.pdk.co.kr

2.1.3 Main screen

When powered on, the main screen is displayed. This screen is fixed as the default screen, and

it always boots to the main screen even if it turns off and turn on again after using another

menu.

•Model •Battery status

•Bar graph, The current pressure

value is displayed, and the full scale

and the green bar increases

proportionally. This is a function that

prevents internal sensor damage due

to overpressure.

•Full Scale

range

•Time (It can change in setting)range

•Current pressure unit

•Current pressure value

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