Pitco E7 Manuale utente

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1

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Installation,

Operation,

and

Maintenance

Manual

For

Electric

Fryers

With

Options

Including

Built-In

and

UFM

(Spacefighter)

Filter

Systems

Covering

Models

El,

E7B,

E14,

E14B,

E14X,

E18,

&

E18B

Pitco

Frialator

#L20-054

Revision

9

Rev.

Date

02/98

NOTICES

There

are

three

different

types

of

notices

that

you

should

be

familiar

with,

a

NOTICE,

CAUTION,

and

WARNING.

A

NOTICE

is

a

special

note

used

to

call

attention

to

a

particularly

important

point.

CAUTION

is

used

to

point

out

a

procedure

or

operation

which

may

cause

equipment

damage.

The

WARNING

notice

is

the

most

important

of

the

three

because

it

warns

of

an

operation

that

may

cause

personal

injury.

Please

familiarize

yourself

with

your

new

cooker

before

operating

it

and

heed

the

notices

throughout

this

manual.

The

WARNINGS

are

listed

below

and

on

the

following

page

for

your

review

prior

to

operating

the

unit.

FOR

YOUR

SAFETY

DO

NOT

store

or

use

gasoline

or

other

flammable

vapors

or

liquids

in

the

vicinity

of

this

or

any

other

appliance.

WARNING:

Improper

installation,

adjustment,

alter¬

ation,

service

or

maintenance

can

cause

property

dam¬

age,

injury

or

death.

Read

the

installation,

operating

and

maintenance

thoroughly

before

installing

or

ser¬

vicing

this

equipment

THIS

MANUAL

MUST

BE

RETAINED

FOR

FUTURE

REFERENCE

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

The

fryer

must

be

electrically

grounded

in

accordance

with

local

codes.

If

local

codes

do

not

apply

follow

the

requirements

of

National

Code

ANSI/

NFPA

70-1990

Before

proceeding

with

installation,

ensure

that

the

switch(s)

marked

OFF-

ON-START

are

in

the

OFF

position.

Also

ensure

that

all

the

circuit

breakers

for

the

apphance(s)

are

OPEN

or

OFF.

NEVER

connect

the

fryer

with

power

applied

to

the

power

lines.

Some

appliances

have

more

than

one

power

supply.

Make

sure

they

are

ALL

disconnected.

The

heating

elements

MUST

be

covered

with

water

or

oil

before

they

are

turned

on.

NEVER

turn

on

the

fryer

unless

the

elements

are

covered

by

at

least

one

inch

of

liquid.

Never

melt

blocks

of

shortening

on

top

of

the

heating

elements.

This

will

cause

a

fire,

and

void

your

warranty.

Water

and

shortening

DO

NOT

mix.

Keep

liquids

away

from

hot

shortening.

Dropping

liquid

frozen

food

into

the

hot

shortening

will

cause

violent

boiling.

At

operating

temperature

the

shortening

temperature

will

be

greater

than

300°F.

Extreme

care

should

be

used

when

filtering

operating

temperature

shortening

to

avoid

personnel

injury.

It

will

be

easier

and

safer

if

the

filter

assembly

has

cooled

to

room

temperature

before

handling

any

filter

parts.

All

power

supplies

must

be

disconnected

before

servicing

or

cleaning

the

appliance.

Some

appliances

have

more

than

one

power

supply.

Make

sure

they

are

ALL

disconnected.

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

DANGER

-

HIGH

VOLTAGE

PRESENT

The

fuses

for

the

fryer's

heating

elements

and

controls

are

located

inside

the

entrance

box.

Extreme

care

must

be

taken

when

opening

the

entrance

box.

NEVER

remove

the

entrance

box

cover

unless

all

power

to

the

appliance

has

been

disconnected.

SAFETY

SAFETY

SAFETY

SAFETY

SAFETY

Table

of

Contents

Section

Title

Page

Safety

Notice

Table

of

Contents

...

List

of

Tables

and

Figures.i

v

Chapter

1:

General

Information

and

Installation.1-1

1.1

WHICH

FRYER

DO

I

HAVE?.M

1.2

CHECKING

YOUR

NEW

FRYER.1-2

1.2.1

Check

Your

Order.

1

-

2

1.3

ASSEMBLY

AND

LEVELING

.1-3

1.3.1

Leg/Caster

Installation

and

Adjustment.1-3

1.3.2

Assembling

multi

fryer.1-3

1.3.3

Basket

Lift

Access.1-4

1.4

INSTALLATION.1-4

1.4.1

Installation

Clearances.1-4

1.4.2

C0

2

Fire

System.1-4

1.4.3

Electrical

Connection.1-5

1.4.4

Ventilation

and

Fire

Safety

Systems.1-8

1.5

INITIAL

ADJUSTMENTS.1-9

1.5.1

Visual

Checks.1-9

1.5.2

Initial

Cleaning.1-10

1.5.3

Thermostat

Calibration

Check

-

Backup

Thermostat

Only.1-11

Chapter

2:

Operating

Instructions.2-1

2.1

FILLING

THE

FRYER.2-1

2.1.1

Filling

the

Fryer

With

Liquid

Shortening.2-1

2.1.2

Filling

the

Fryer

With

Solid

Shortening.2-1

2.2

OPERATING

INSTRUCTIONS

-

WITHOUT

COMPUTER.2-2

2.2.1

Fryer

Start-Up.

2

-2

2.2.2

Automatic

Basket

Lifts

(Opional).

2

-3

2.2.3

Fryer

Shutdown.2-3

2.3

OPERATING

INSTRUCTIONS

-

WITH

A

COMPUTER

..2-4

2.3.1

Fryer

Start-Up.2-4

2.3.2

Product

Selection.2-4

2.3.3

Shutdown.2-4

2.3.4

Power

Failure.2-4

2.4

THE

INTELLIFRY

COMPUTER.2-5

2.4.1

Checking

the

Temperature

functions

and

Cooking

Times.2-6

2.4.2

Programming

Cook

Time,

Shake

Time

and

Hold

Times...

2

-6

i

Table

of

Contents

(Continued)

Section

Title

Page

2.4.3

Programming

Cooking

Temperature.2-7

2.4.4

Level

2

Programming.2-7

2.5

THE

DIGITAL

CONTROL.2-8

2.5.1

Operating

the

Digital

control.2-8

2.5.2

Programming

the

Digital

control.2-9

2.6

SHORTENING

FILTER

PROCEDURES.2-10

2.6.1

General

Filter

Hints.2-12

2.6.2

Filter

Procedures.2-13

2.6.3

Using

The

UFM

Module

as

a

Portable

Filter.2-15

2.7

DAILY

CLEANING.2-16

CHAPTER

3:

Owner

Maintenance

and

Adjustments.3-1

3.1

FILTER

MEDIA

REPLACEMENT.3-1

3.1.1

UFM

Filter

System.3-1

3.1.2

Built-In

Filter

System.3-4

3.2

WEEKLY

FRYER

CLEANING

(BOIL

OUT).3-8

3.3

INSTALLING

THE

OPTIONAL

FLUSH

HOSE.3-9

3.4

BASKET

LIFT

LUBRICATION.3-9

3.5

CHECKING

AND

REPLACING

FUSES.3-9

3.6

TROUBLESHOOTING.3-11

3.6.1

Fryer

Troubleshooting

-

Without

a

Computer.3-11

3.6.2

Fryer

Troubleshooting

-

With

a

Computer.3-16

3.6.3

Built-In

Filter

Troubleshooting.3-18

3.6.4

UFM

Filter

Troubleshooting.3-20

ii

List

of

Tables

and

Figures

Table

Title

Page

1-1

Fryer

Model

Information.1-1

1-2

Electrical

Requirements

for

Various

Models.

1-6

1-3

Ventilation

and

Fire

Safety

References.1-8

Figure

Title

Page

1-1

Filter

Tools

and

Accessories.1-2

1-2

Inside

View

of

Fryer

Tank.1-9

1-3

Pilot

Assembly,

Flame

Adjustment.1-11

1-4

Gas

Valve

Showing

Location

of

Pressure

Regulator

and

Pilot

Adjusters.1-12

1-5

Main

Burner

Conditions.1-14

1-

6

Air

Collar

.1-15

2-

1

Fryer

Illustrating

Filter

Components.2-10

2-

2

Filter

Tools

and

Accessories.2-11

3-

1

UFM

Filter

Module.3-2

3-2

Built-In

Filter

System.3-6

3-3

Fryer

Showing

Built-In

Filter

System

Components.3-7

iii

Chapter

1:

General

Information

and

Installation

Congratulations

on

the

purchase

of

your

new

Pitco

Frialator

universal

electric

fryer.

This

unit

will

give

you

many

years

of

reliable

service

if

you

follow

the

simple

operation

and

maintenance

procedures

in

this

manual.

Contained

in

this

manual

are

the

general

installation,

operation,

and

maintenance

procedures

for

the

universal

electric

fryer

models

E7,

E7B,

E14,

E14B,

E14X,

E18,

&

E18B.

This

information

covers

both

the

units

with

built-in

filters

and

the

Under

Fryer

Manual

(UFM)

filters.

1.1

WHICH

FRYER

DO

I

HAVE?

All

models

come

standard

with

solid

state

temperatures

controls,

automatic

meltcycle

controller,

and

built

in

safety

devices.

In

addition

to

these

features

additional

features

and

options

are

available,

each

with

its

own

model

number.

To

find

out

which

model

you

have

look

at

the

identification

plate

inside

the

door.

This

plate

has

a

lot

of

useful

information,

but

to

identify

which

fryer

you

have,

look

at

the

model

number

block.

The

model

number

identifies

which

fryer

and

what

features

you

have.

A

brief

description

of

each

model

and

its

features

are

provided

in

Table

1-1.

Table

1-1

Fryer

Model

Information

Model

Number

Description

Features

E7

E7B

Model

7

is

a

great

space

saver.

The

E7

model

can

cook

up

to

40

lbs.

of

potatoes

per

hour

and

the

E7B

model

can

produce

up

to

45

lbs.

per

hour.

Frying

Area:

8"

X

14"

Oil

Capacity:

25

Lbs

Input

Ratings:

E7

-

7.0

KW

E7B

-

9.0

KW

E14

E14B

E14X

All

purpose

fryer

designed

to

fry

a

wide

range

of

products.

These

fryers

can

produce

large

quantities

of

potatoes:

E14

-

up

to

75

lbs

per

hour,

E14B

-

up

to

102

lbs

per

hour;

and

the

E14X

up

to

60

lbs

per

hour.

Frying

Area:

14"

X14"

Oil

Capacity:

40

Lbs

Input

Rating:

E14

-

16.5

KW

E14B

-

21.0

KW

E14X

-13.5

KW

El

8

E18B

This

model

is

designed

for

the

most

demanding

frying

needs.

Available

with

many

options

and

features

to

meet

any

cooking

need.

The

E18

model

can

produce

up

to

120

lbs.

of

potatoes

per

hour

and

the

E18B

model

can

produce

up

to

94

lbs.

of

chicken

per

hour.

Flying

Area:18"

X18"

Oil

Capacity:

El

8

-65

Lbs.

E18B

-100

Lbs.

Input

Rating:

E18

-

18.0

KW

E18B

-

24.0

KW

1-1

1.2

CHECKING

YOUR

NEW

FRYER

Your

new

fryer

and

its

filter

have

been

carefully

packed

in

two

crates.

Every

effort

has

been

made

to

ensure

that

your

fryer

will

be

delivered

to

you

in

perfect

condition.

As

you

unpack

the

fryer,

inspect

each

of

the

pieces

for

damage.

If

something

is

damaged,

DO

NOT

sign

the

bill

of

lading.

Contact

the

shipper

immediately,

because

the

shipper

is

only

responsible

for

15

days

after

delivery.

Check

the

packing

list

enclosed

with

your

fryer

to

ensure

that

you

have

received

all

of

the

parts

to

the

fryer.

If

you

are

missing

any

parts,

contact

the

dealer

from

whom

the

fryer

was

purchased.

As

you

unpack

the

fryer

and

its

accessories

be

careful

to

keep

the

weight

of

the

fryer

evenly

distributed.

Element

Junction

Box

CAUTION

To

prevent

equipment

damage,

don't

tilt

the

fryer

onto

any

two

of

its

casters

or

pull

the

unit

by

the

element

junction

box.

Locate

your

Pitco

Frialator

warranty

and

fill

in

the

serial

number

of

the

fryer

and

the

date

received.

You

will

find

the

serial

number

on

the

plate

inside

the

door.

Put

your

warranty

card

in

a

safe

place

for

future

reference.

DO

NOT

return

the

card

to

Pitco

Frialator.

1.2.1

Check

Your

Order

The

crate

containing

the

fryer

unit

will

also

contain

the

following:

(2)

Fry

baskets

per

fryer

(1)

Fry

Basket

Hanger

per

fryer

(2)

Pitco

Cleaner

Sample

{5}

(1)

Drain

Clean

Out

Rod

{4}

The

crate

with

the

filter

module

(if

applicable)

also

contains

the

filter

tools

and

accessories

shown

in

Figure

1

-1.

These

items

are

very

important

and

MUST

be

retained

for

future

use.

A

complete

description

of

each

component

is

contained

in

the

Shortening

Filter

Procedure

in

Chapter

2.

(1)

Filter

Crumb

Catch

{3}

(1)

Precoat

Filter

Aid

{7}

(1)

Flush

Hose

(Optional)

{1}

(25)

Filter

Sheets

{2}

(1)

Cleaning

Brush

(Fryer)

{8}

(1)

Fryer

Crumb

Scoop

{10}

(1)

Filter

Crumb

Scoop

{6}

(1)

Precoat

Measuring

Cup

{9}

Figure

1-1

Filter

Tools

and

Accessories

1-2