POSEIDON 3755 Guida all'installazione

REPAIR INSTRUCTIONS SECOND STAGE DEMAND VALVE

3755 - Second stage

TRITON

1.0:E97

DIFFUSER

LOW PRESSURE VALVE

DIFFUSER

SWIVEL

LOW PRESSURE HOSE

COVER FOR VALVE

HOUSING WITH

PURGE BUTTON

SECOND STAGE

3755

Removal:

1. Disconnect the low pressure

hose from the second stage with

a 15 mm open wrench. Remove

the o-ring (14) with an o-ring

remover.

Remove the securing clip (13).

2. Remove the swivel (12).

3. Remove the o-rings (11) with an

o-ring remover. Make sure that

the sealing surfaces are not

damaged.

4. Remove the diffusers (8). Press

the catches and push out the

diffuser.

TRITON

1.0:E98

SECOND STAGE

3755

Removal:

1. Cut off the locking strap (9) with

cutting pliers. Remove the

mouthpiece (10).

2. Remove the cover (6)

3. Remove the diaphragm (1) with

an o-ring remover. Make sure

that the sealing surfaces are not

damaged.

4. Remove the exhaust valves (7).

TRITON

1.0:E99

1.0:E100

TRITON

Removal:

Remove the servo valve (2) with

removal tool (no 3601) see fig.

Be careful so that the holders do

not break.

1. Press down the removal tool

carefully so that the holders bend

inwards and the serve valve

“pops up”.

2. Thereafter press up the servo

valve with a screwdriver, see fig.

3. Remove the valve piston (3) from

the servo valve.

3601

SECOND STAGE VALVE

3755

When servicing the regulator

the following parts should be

replaced:

(see chapter servicekit)

Before assembly check

the following:

1. Diaphragm (1) and exhaust

valves (7). Check the sealing

surface to see if it is even and

uncracked.

2. Valve housing (4). Make sure

that the sealing surfaces are free

from defects and that the track

for the diaphragm is absolutely

clean.

3. The mouth-piece (10). Make

sure that there are no cracks.

4. Low pressure hose (15). Check

to make sure that the sealing

surface is undamaged, and that

the rubber does not show any

flaws.

TRITON

1.0:E101

TRITON

1.0:E102

SECOND STAGE

3755

Assembly

Installing o-rings in the swivel

connection.

Place the fixtures according to fig. 1.

Install an o-ring in the fixture.

Press down the o-ring in the track of the

swivel with tool B.

Remove the fixtures, press out the lower

fixture with the o-ring remover through

the hole in the bottom of the swivel.

Mount the upper o-ring in the track.

Assembly of low pressure valve

1. Place the valve piston in the low

pressure valve guide.

2. Mount the servo valve and press

firmly (until you hear a click).

SECOND STAGE

3755

Assembly:

1. Lubricate the inside of the

swivel (12) and press it on the

second stage.

2. Press in the securing clip (13).

Install the o-ring (14) on the low

pressure hose. Lubricate the o-

ring (14) and the thread at the

swivel (12). Screw the low

pressure hose on the swivel.

Tighten with a 15 mm open

wrench.

3. Test the low pressure valve for

leaks according to chapter

“Testing and adjustment of

regulator Triton”.

4. Install the exhaust valves (7) and

the diaphragm (1). Press the

edge of the diaphragm into the

groove of the valve housing. Use

an o-ring remover.

TRITON

1.0:E103

1. Install the cover (6). Put the

lower part of the cover against

the valve housing. Press it on.

2. Install the mouth piece (10) and

the locking strap (9). Tighten

and cut off locking strap with

plastic band pliers.

3. Install the diffusers (8). Make

sure the catches are fastened.

TRITON

1.0:E104

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