Precor Spinner Chrono Manuale utente

Service Manual

SBK800-16

SPINNER®CHRONO™ POWER

SPINNER®CLIMB™

INDOOR CYCLES

Contents

1Introduction 1

About This Document 1

2General Information 3

Orientation Convention 3

Tools 3

Specification Summary 4

Parts 4

Lubrication 5

Cleaning 5

Safety Guidelines 6

Safety guideline you need to know and follow: 6

3Operation Verification 7

About 7

Operation Verification Checklist 7

4Adjustment Procedures 10

About 10

Available Adjustment Procedures 10

AutoCal 10

Procedure 11

Brake Pad Adjustment 12

Procedure 12

Drive Belt Tension and Tracking Adjustment 16

About 16

Procedure 16

Generator Belt Tension Adjustment 24

About 24

Specifications 24

Page ii

Procedure 24

Bike Leveling Adjustment 27

5Replacement Procedures 28

Replacement Procedures 28

Battery Replacement 30

About 30

Specifications 30

Determining the battery condition 30

Battery Fuse 31

Procedure 31

Belt Guard Cover Replacement 34

About 34

Procedure 34

Brake Pad Replacement 39

About 39

Specialized Tools 40

Procedure 40

Caliper Assembly Replacement 44

About 44

Strain gauge cable routing 44

Specialized Tools 45

Replacement Procedures 45

Replacement Procedure - (Spinner® Chrono™ Power models only) 45

Replacement Procedure - (Spinner® Climb™ models only) 52

Data COMM Cable Replacement 55

About 55

Specialized Tools 56

Procedure 56

Drive Belt, Generator Belt, and Flywheel Replacement 66

Page iii

About 66

Specifications 66

Procedure 67

Generator Assembly Replacement 78

About 78

Procedure 78

Handlebar Assembly Replacement 81

About 81

Procedure 81

Handlebar Adjustment Knob Replacement 84

About 84

Procedure 84

Handlebar Post Removal 86

About 86

Procedure - (Spinner® Chrono™ Power models only) 86

Procedure - (Spinner® Climb™ models only) 89

LPCA board Replacement 92

About 92

LPCA Interface Cable Connections 92

LPCA Status LEDs 93

Procedure 94

Pedal Replacement 100

About 100

Specifications 100

Specialized Tools 100

Procedure 100

Crank Arm Replacement 105

About 105

Specialized Tools 105

Page iv

Procedure 105

Resistance Knob Replacement 108

About 108

Procedure 108

Seat Assembly Replacement 112

About 112

Procedure 112

Stabilizer Replacement 114

About 114

Front Stabilizer Replacement 115

Rear Stabilizer Replacement 118

6Troubleshooting 121

About 121

Introduction To Troubleshooting 121

Basic Steps 121

Service and Diagnostic Menus 124

About 124

Service/Setup Mode Access 124

Menu Navigation 125

Service and Settings Menus 126

Error Log 129

Active Status Light (ASL) 130

About 130

ASL Overview 130

ASL States 131

ASL Setup and Test 132

Resetting the ASL state and Maintenance Counter 132

Clearing a Pulsing Yellow and/or Steady Yellow ASLstate 132

Error Log 134

Page v

About 134

Accessing the Error Log 134

Clearing the Error Log 134

Exporting the Error Log 134

System Troubleshooting Procedures 136

About 136

Available procedures 136

Belt Drive Issues 137

Resistance Issues 138

Eratic Power (WATTS) Measurements 139

7Preventive Maintenance 141

About 141

Maintenance Schedule 141

Precor Preventative Maintenance Plan 141

8Parts 142

About 142

Exploded View Diagram 143

Parts List 144

9Consoles 146

About 146

Spinner® Chrono™ Console 147

About 147

Powering ON the Console 148

Installation and Removal 149

Service/Setup Menu Access 150

Menu Navigation 150

Menus and Settings 151

Error Log Information 153

Spinning® Studio Console 155

Page vi

About 155

Cadence (RPM) sensor installation 156

Heart Rate Belt Bluetooth Pairing 156

Service and Maintenance 156

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Instruction ii

Safety Notices ii

Page vii

1Introduction

About This Document

If you are not a Precor certified servicer, you must not attempt to service any Precor Product.

Call your dealer for service information.

WARNING: This service documentation is for use by Precor certified servicer pro-

viders only. Personal injury can result from electrical shock and/or mechanical moving

parts.

This service manual applies to the SBK800 series model Spinner®Chrono™ Power and Spin-

ner®Climb™ indoor cycles. This document contains information required to service, repair,

troubleshoot, and maintain the machines.

Indoor Cycle Model Feature Summary

Spinner® Chrono™ Power SBK869 Magnetic braking,

Self-powered, Direct

PowerMeasurements

(Watts), ASL1, & Spin-

ner® Chrono™ con-

sole

Spinner® Climb™ SBK867 Magnetic braking &

1Active Status Light: Service and maintenance status light.

Indoor Cycle Model Feature Summary

Spinning® Studio™

console

Additional Documentation

There is also an online web version if you have internet access at: Online Service Manuall

See Also

"General Information" on page3

"Safety Guidelines" on page6

"Operation Verification" on page7

"Adjustment Procedures" on page10

"Replacement Procedures" on page28

"Troubleshooting" on page121

"Parts" on page142

1 Introduction

About This Document

2General Information

The following information provides general equipment and service information that will help

you to use this manual to properly repair and maintain the bike.

Orientation Convention

The equipment orientation (front, right, left, back) used in manual is referenced to a user sitting

on the equipment facing the handlebars.

Tools

Required service and repair tools:

lMetric Hex Key set (2.5 - 6mm)[4] lSpinner Bike Tool Kit (PPPFT0000007308000)

[2]

lTorque wrench 40 ft-lbs (54 N•m lMagneticGap Fixture kit

(PPP000000058248101)[3][4]

lMetric Wrench set (10 - 21mm)[4] lCrank Extractor (X-Tools Crank Extractor)[1][4]

lScrew driver set lBelt Tension Gauge (recommended Kent-Moore

BT-33-73-F)

Notes:

[1] Required for pedal removal.

[2] The bike tool kit contains all the specialized tools to repair the bike. (Does not include the

magnetic gap fixture tool.)

[3] Required for magnetic brake pad adjustment.

[4] (Included in the Spinner Bike Tool Kit (PPPFT0000007308000)

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