Precor SPINNER RALLY Manuale utente

Service Manual

SBK800-16 SPINNER®

BIKE LINE

SPINNER RALLY

SPINNER SHIFT

SPINNER RIDE

Contents

1Introduction 1

General Information 3

Orientation Convention 3

Tools 3

Specification Summary 3

Parts 4

Lubrication 5

Cleaning 5

Safety Guidelines 6

2Operation Verification 7

Operation Verification Checklist 7

3Adjustment Procedures 8

Available Adjustment Procedures 8

Belt Drive Tension Adjustment 9

About 9

Procedure 9

Chain Drive Tension Adjustment 11

About 11

Procedure 11

Leveling Adjustment Procedure 15

4Replacement Procedures 16

Available Replacement Procedures 16

Belt/Chain Guard Cover Replacement 18

About 18

Procedure 18

Belt and Flywheel Replacement 21

About 21

Page ii

Procedure 21

Brake Pad Replacement 24

About 24

Procedure 24

Chain Drive and Flywheel Replacement 27

About 27

Specifications 27

Procedure 27

Handlebar Assembly Replacement 30

About 30

Procedure 30

Handlebar Adjustment Knob Replacement 34

About 34

Procedure 34

Pedal Replacement 36

About 36

Specifications 36

Specialized Tools 36

Procedure 36

Crank Arm Replacement 41

About 41

Specifications 41

Specialized Tools 41

Procedure 41

Resistance Knob Replacement 44

About 44

Procedure 44

Seat Assembly Replacement 50

About 50

Page iii

Procedure 50

Stabilizer Replacement 52

About 52

Front Stabilizer Replacement 53

Rear Stabilizer Replacement 55

5Troubleshooting 57

About 57

Introduction To Troubleshooting 57

Basic Steps 57

Belt Drive Issues 59

Applies To 59

Issues 59

Chain Drive Issues 60

Applies To 60

Issues 60

Resistance Issues 61

Applies To 61

Issue 61

Cause 61

Solution 61

6Spinning® Studio Console 62

About 62

Features 62

Cadence (RPM) sensor installation 63

Heart Rate Belt Bluetooth Pairing 63

Service and Maintenance 63

7Preventive Maintenance 64

About 64

General Care 64

Page iv

Maintenance Schedule 65

8Parts 68

Belt Drive Series Bikes 69

Chain Drive Series Bikes 72

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Instruction ii

Safety Notices iii

Page v

1Introduction

If you are not a Precor certified servicer, you must not attempt to service any Precor Product.

Call your dealer for service information.

WARNING: This service documentation is for use by Precor certified servicer pro-

viders only. Personal injury can result from electrical shock and/or mechanical moving

parts.

This service manual applies to the SBK800 Spinner®line Rally™, Shift™, and Ride™ bike mod-

els. This document contains information required to service, repair, troubleshoot, and maintain

the bikes.

Spinner Bike Product Models

Spinner®Rally™ SBK861, SBK863

Spinner®Shift™ SBK841, SBK843

Spinner®Ride™ SBK821, SBK823

Additional Documentation

There is also an online web version if you have internet access at: Online Service Manual

See Also

"General Information" on page3

"Safety Guidelines" on page6

"Operation Verification" on page7

"Preventive Maintenance" on page64

"Adjustment Procedures" on page8

"Replacement Procedures" on page16

"Troubleshooting" on page57

Page 1

1 Introduction

Page 2

1 Introduction

General Information

The following information provides general equipment and service information that will help

you to use this manual to properly repair and maintain the bike.

Orientation Convention

The equipment orientation (front, right, left, back) used in manual is referenced to a user sitting

on the equipment facing the handlebars.

Tools

Recommended set of service and repair tools:

lMetric Hex Key set (2.5 - 6mm) lTorque wrench 40 ft-lbs (54 N•m

lMetric Wrench set (10 - 21mm) lCrank Extractor (Part:X-Tools Crank Extractor)(1)

lScrew driver set ) lBelt Tension Gauge (recommended Kent-Moore BT-33-

73-F)

Note: (1) Required for pedal removal.

Specification Summary

This table provides a summary of system component specifications.

System Component Specification

Pedal Torque 33 ft-lb (45 N•m)

Page 3

1 Introduction

General Information

System Component Specification

Belt Drive Tension 140 - 150 lbs

Chain Drive Tension 1/2 in (1.3 cm) up/dwn travel

Stabilizer fastener Torque 15.6 ft-lbs (21 N•m)

Axle Nut Torque 29.5 ft-lbs (40 Nm)

.

Parts

IMPORTANT: Always purchase OEM replacement parts and hardware from Precor.

If you use parts not approved by Precor, you could void the Precor Limited Warranty.

Use of parts not approved by Precor may cause injury.

Major Assembly and Parts Location

Exploded View Diagram and Parts List

There is a copy of the parts

Exploded View Diagram

and

Parts Identification List

included in

the "Parts" on page68 chapter that you can use as a quick reference. It is recommended that

you go to the servicer partners Precor Connect website to view the most current parts

information including the

Exploded View Diagram

and

Parts Identification List

Page 4

1 Introduction

General Information

lPrecor Connect Partner Website

Lubrication

Common metal parts Use only synthetic lubricants such as Mobile 1 Synthetic grease or

Super Lube with Teflon. Use of unapproved lubricants, cleaners, or solvents may void the bike

warranty.

Chain Lubricant: Use a high quality petroleum based chain lubricant such as

Tri-Flow Super-

ior Lubricant

or equivalent.

Cleaning

1. Wipe down equipment with recommended cleaning solution.

lGeneral: 1 oz. mild soap to 30 oz. water.

lConsoles: a diluted solution of one part 91% Isopropyl alcohol to one part water.

CAUTION: Do not use acidic cleaners and do not spray directly onto the equipment

surfaces.

2. Rinse using a clean lint-free cloth and dampened with water only. Dry completely with

another clean lint-free cloth.

Page 5

1 Introduction

General Information

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