ProMinent delta Manuale utente
Control module delta®
Supplementary operating instructions for delta®
Solenoid metering pump
Operating instructions
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Three sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The
product specific operating instructions, the "General operating instructions for ProMinent® solenoid metering pumps" and
the operating instructions "Solenoid metering pump delta® with controlled solenoid drive optoDrive®". These operating
instructions are only valid when read together.
Original operating instructions (2006/42/EC)Part no. 986236 BA DE 012 02/10 EN
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
986236, 1, en_GB
© 2010
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg Germany
Telephone: +49 6221 842-0
Fax: +49 6221 842-617
email: [email protected]
Internet: www.prominent.com
2
Table of contents
1Introduction........................................................................... 5
1.1 Explanation of the Safety Information........................... 5
1.2 Users' qualifications...................................................... 6
2 Safety and responsibility....................................................... 8
2.1 General Safety Information........................................... 8
2.2 Specific safety instructions for the control module
delta® ............................................................................ 9
2.3 Correct and proper use............................................... 10
3 Functional description......................................................... 11
3.1 Application examples for the control module delta® ... 11
3.2 Electrical interfaces..................................................... 13
4 Assembly............................................................................ 18
4.1 Installation (hydraulic)................................................. 18
4.2 Hydraulic test run after installation.............................. 19
4.2.1 Set the flow meter switching point........................... 19
4.3 Commissioning sensors.............................................. 20
4.3.1 Run-in time.............................................................. 20
5 Commissioning................................................................... 21
5.1 Initial Commissioning.................................................. 21
5.1.1 Selecting the operating language............................ 21
5.1.2 Selection of the Measured Variable and Measuring
Range...................................................................... 21
6 Operating Schematics / Display Symbols........................... 22
6.1 Overview of device / operating elements.................... 23
6.1.1 Key functions........................................................... 24
6.2 Continuous display extended control module delta® .. 24
6.3 Secondary display extended control module delta® ... 25
6.4 Activating / deactivating the control module delta® .... 25
6.5 Selection of the Measured Variable and Measuring
Range......................................................................... 26
6.6 Setting the limit values................................................ 27
6.7 Setting the basic load................................................. 28
6.8 Setting the set value................................................... 29
6.9 Setting the checkout time........................................... 29
6.10 Setting the control module delta® ............................. 31
6.11 Factory settings of the control module delta® ........... 32
6.12 Setting the "Two-pump mode".................................. 34
6.12.1 Setting the controller pulse of the second pump.... 35
7Measured variables for the control module delta® ............. 36
7.1 Calibrating the sensor for chlorine.............................. 37
7.1.1 Preparing the calibration of the sensor for chlorine 37
7.1.2 Calibration of Zero Point and Gradient.................... 38
7.2 Calibrating the sensor for pH...................................... 40
7.3 Calibrating the sensor for Redox................................ 41
8 Troubleshooting.................................................................. 42
8.1 "Fault" status display.................................................. 43
8.2 Error control module delta® ........................................ 43
8.3 Status display Warning............................................... 44
Table of contents
3
8.4 Warnings control module delta® ................................. 44
8.5 LED status control of the control module delta® ......... 45
9 Technical data, maintenance, disposal............................... 46
10 Index................................................................................... 47
Table of contents
4
1 Introduction
These operating instructions provide information on the technical
data and functions of the control module delta® .
1.1 Explanation of the Safety Information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions
provide detailed safety information and are provided as clear step-
by-step instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Danger!
–Denotes an immediate threatening danger. If this is
disregarded, it will result in fatal or very serious
injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Warning!
–Denotes a possibly hazardous situation. If this is
disregarded, it could result in fatal or very serious
injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries. Mate‐
rial damage.
Measure to be taken to avoid this danger.
Caution!
–Denotes a possibly hazardous situation. If this is
disregarded, it could result in slight or minor inju‐
ries. May also be used as a warning about material
damage.
Introduction
Introduction
5
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
Note!
–Denotes a possibly damaging situation. If this is
disregarded, the product or an object in its vicinity
could be damaged.
Type of information
Hints on use and additional information.
Source of the information. Additional measures.
Information!
–
Denotes hints on use and other useful information.
It does not indicate a hazardous or damaging
situation.
1.2 Users' qualifications
WARNING!
Danger of injury with inadequately qualified personnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or
loiter in the hazard zone of the unit, this could result in
dangers that could cause serious injuries and material
damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
–Unqualified personnel should be kept away from
the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been
instructed and, if required, trained in the tasks assigned to him/her and
possible dangers that could result from improper behaviour, as well as
having been instructed in the required protective equipment and
protective measures.
Trained user A trained user is a person who fulfils the requirements made of an
instructed person and who has also received additional training
specific to the system from ProMinent or another authorised distribu‐
tion partner.
Trained qualified personnel A qualified employee is deemed to be a person who is able to assess
the tasks assigned to him and recognize possible hazards based on
his/her training, knowledge and experience, as well as knowledge of
pertinent regulations. The assessment of a person's technical training
can also be based on several years of work in the relevant field.
Introduction
6
Training Definition
Electrician Electricians are deemed to be people, who are able to complete work
on electrical systems and recognize and avoid possible hazards inde‐
pendently based on his/her technical training and experience, as well
as knowledge of pertinent standards and regulations.
Electricians should be specifically trained for the working environment
in which the are employed and know the relevant standards and regu‐
lations.
Electricians must comply with the provisions of the applicable statutory
directives on accident prevention.
Customer Service department Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to
work on the system.
Note for the system operator
The pertinent accident prevention regulations, as well
as all other generally acknowledged safety regulations,
must be adhered to!
Introduction
7
2 Safety and responsibility
2.1 General Safety Information
WARNING!
Live parts!
Possible consequence: Fatal or very serious injuries
– Measure: Disconnect the mains power supply prior
to opening the housing
–De-energise damaged, defective or manipulated
units by disconnecting the mains plug
WARNING!
Unauthorised access!
Possible consequence: Fatal or very serious injuries
– Measure: Ensure that there can be no unauthor‐
ised access to the unit
WARNING!
Operating errors!
Possible consequence: Fatal or very serious injuries
– The unit should only be operated by adequately
qualified and technically expert personnel
–Please also observe the operating instructions for
controllers and fittings and any other component
groups, such as sensors, measuring water
pumps ...
– The operator is responsible for ensuring that
personnel are qualified
CAUTION!
Electronic malfunctions
Possible consequence: Material damage to destruction
of the unit
– The mains connection cable and data cable should
not be laid together with cables that are prone to
interference
–Measure: Take appropriate interference suppres‐
sion measures
NOTICE!
Correct and proper use
Damage to the product or its surroundings
– The unit is not intended to measure or regulate
gaseous or solid media
–The unit may only be used in accordance with the
technical details and specifications provided in
these operating instructions and in the operating
instructions for the individual components
Safety and responsibility
8
NOTICE!
Correct sensor operation / Run-in time
Damage to the product or its surroundings
– Correct measuring and dosing is only possible if
the sensor is working perfectly
–It is imperative that the run-in times of the sensors
are adhered to
– The run-in times should be allowed for when plan‐
ning initial operation
– It may take a whole working day to run-in the
sensor
– Please read the operating instructions for the
sensor
NOTICE!
Correct sensor operation
Damage to the product or its surroundings
– Correct measuring and dosing is only possible if
the sensor is working perfectly
–Check and calibrate the sensor regularly
NOTICE!
Compensation of control deviations
Damage to the product or its surroundings
– This controller cannot be used in control circuits
which require rapid compensation (< 30 s)
2.2 Specific safety instructions for the control module delta®
WARNING!
Emergency stop switch
Possible consequence: Fatal or very serious injuries
An emergency stop switch on the complete system.
This should enable the complete system to be
switched off in event of an emergency in such a way
that the complete system is stopped in a safe condi‐
tion.
WARNING!
– Hazardous substances
– Danger resulting from contact, breathing in or other
contaminations with / from substances or media
– Observe the safety data sheet of the substances /
media used
– The system operator must ensure that these safety
data sheets are available and that they are kept up
to date
Safety and responsibility
9
WARNING!
– Unexpected starting after a failure, malfunction of
the controller / power supply or as an action
wanted due to a control process
–Danger due to unexpected actions of the system
– In event of a failure / malfunction of the controller
or power supply, the measuring / control station
must be disconnected from the power supply. For
further information, read the operating instructions
of the devices and sensors used
NOTICE!
– Secure the measuring / control station against
unauthorised access
–Please also observe the operating instructions for
controllers and fittings and any other component
groups, such as sensors, sample water pumps ...
– Observe the resistance of the wetted materials for
all modules (see also, e.g. also the ProMinent
resistance list in the product equipment catalogue
or at www.prominent.com)
– Protect the measuring / control station against
direct sunlight and other UV sources
– Observe the basic rules for ergonomic principles
2.3 Correct and proper use
NOTICE!
Compensation for control deviations
Damage to the product or its surroundings
– The controller can be used in processes, which
require compensation of > 30 seconds
NOTICE!
Correct and proper use
The unit is intended to measure and regulate liquid
media. The marking of the measured variables is
located on the controller and is absolutely binding.
The unit may only be used in accordance with the
technical details and specifications provided in this
operating manual and in the operating manuals for the
individual components (such as, for example, sensors,
fittings, calibration devices, metering pumps etc.).
Any other uses or modifications are prohibited.
Safety and responsibility
10
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