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K838

Fitting Kit

EN Fitting Instructions for Basic Carrier

x 4 x 4 x 4 x 4

x 4 x 4 x 4 x 4

Revision No: 2B 1

Fitting Kit K838

MAX kgs (lbs)

W/P WHD

Ford

Transit Connect, 4dr Van 14-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)

Transit Connect, 4dr Van 14-+ US 75 kgs (165 lbs) 75 kgs (165 lbs)

2

Fitting Kit K838

X

A B C 1 2 3

Transit Connect, 4dr Van 14-+ (EU) 245mm 915mm 1350mm 945mm 955mm -

9 5/8ths" 36" 53 1/8ths" 37 3/16ths" 37 5/8ths" -

Transit Connect, 4dr Van 14-+ (US) 245mm 915mm 1350mm 945mm 955mm -

9 5/8ths" 36" 53 1/8ths" 37 3/16ths" 37 5/8ths" -

3

Fitting Kit EN

K838

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

●Use keys to remove covers.

4

Fitting Kit EN

K838

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

●Set bars to length (revert to rear of these

instructions).

●Please check the front of this manual for

information relating specifically to your

vehicle.

5

Fitting Kit EN

K838

●Tighten adjusting screw to 3 Nm (2.2 ft lb)

hand tight.

●Remove plastic clamp block by gripping bar

leg with fingers and push firmly with

thumbs until clamp block drops out behind

leg.

●Select plastic internal block (from fitting kit)

and insert into foot.

●Repeat for all legs.

6

Fitting Kit EN

K838

Fitment

●Open or remove fixed-point covers.

●Place the small metal washer and the small

rubber washer over the bolt.

●Place bolt through the roof. Hold the bolt

with the allen key in place.

7

Fitting Kit EN

K838

●Place big rubber washer, big metal washer

and nut over the bolt.

●Do not over tighten.

●Fit rubber pads (supplied with fitting kit) to

foot. Pad may vary in shape to that shown.

●Place crossbar foot over grubscrews.

●Make sure the pad fits into the holes

underneath the foot.

8

Fitting Kit EN

K838

●Tighten the plastic knob. The side with the

nut showing should be facing up.

●Ensure the plastic knob is in the position

shown when fully tightened.

●Repeat for all four positions.

●Check crossbar is securely attached to the

vehicle.

●Use keys to fit and lock covers

9

Fitting Kit EN

K838

CAUTION: Recheck all fasteners immediately after

a load is applied to the crossbars.

Regularly check screws are tight.

10