PVA Emergence PRO Manuale utente
Emergence PRO™3D Printer
Operation Manual
Revision C
INNOVATION.PRECISION.EXCELLENCE.
Emergence PRO™3D Printer Manual
Revision C /December 2020
Page 2 of 68
This document is based on information available at the time of its publication. While efforts
have been made to ensure the contents of this manual are accurate, the information
contained herein does not purport to cover all specific details or variations in hardware, or
to provide for every possible contingency in connection with installation, operation, or
maintenance. Features may be described herein which are not present in all hardware and
software systems. Precision Valve and Automation, Inc. assumes no obligation of notice to
holders of this document with respect to changes subsequently made.
Precision Valve and Automation, Inc. makes no representation or warranty, expressed,
implied, or statutory with respect to, and assumes no responsibility for the accuracy,
completeness, sufficiency, or usefulness of the information contained herein. No warranties
of merchantability or fitness for purpose shall apply.
This document, including the information contained herein, is the property of
Precision Valve and Automation, Inc. and is considered confidential and proprietary
information. It is delivered on the express condition that it not be used, disclosed, or
reproduced, in whole or in part, for any reason without prior written consent of
Precision Valve and Automation, Inc.
Copyright © 2019
Precision Valve and Automation, Inc.
All Rights Reserved.
Emergence PRO™3D Printer Manual
Revision C /December 2020
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Table of Contents
Introduction ...................................................................................................... 6
PVA Contact Information ........................................................................................................6
Document History.....................................................................................................................6
Safety ..........................................................................................................................................7
Best Practices............................................................................................................................9
Getting Started ................................................................................................10
Unboxing...................................................................................................................................10
Local Ventilation Disclaimer ..................................................................................................11
Exhaust Flange Installation ..........................................................................................12
Initial Setup ..............................................................................................................................13
Setting Up the Printer....................................................................................................13
Setting Up the Emergence PRO™ Wireless Connection..........................................15
Connect Web Interface to Existing Network............................................................. 17
M587 Command ..............................................................................................................18
Change Web Interface to Client Mode....................................................................... 20
Emergence PRO™ Setup....................................................................................................... 24
Printer Tool Kit................................................................................................................ 24
Check Levelness of the Bed Relative to the Gantry............................................... 25
Adjust Bed Level .............................................................................................................27
Check Bed Levelness .................................................................................................... 29
Install and Gap Hot End .................................................................................................31
Remove Hot End............................................................................................................. 36
Load Filament ................................................................................................................. 36
Unload Filament ............................................................................................................. 39
Perform Test Prints ....................................................................................................... 39
Print...................................................................................................................41
Printer Control Screen...........................................................................................................41
Starting the Print ................................................................................................................... 43
MicroSD ............................................................................................................................ 43
Internet Upload............................................................................................................... 46
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G-code Files .................................................................................................................... 47
Run Test Prints...............................................................................................................48
Run G-Codes...................................................................................................................48
Monitoring the Print Process............................................................................................... 49
First Layer........................................................................................................................ 49
Next Layers ..................................................................................................................... 49
Opening the Door and Pausing the Print.................................................................. 49
Filament Break Detection System ............................................................................. 49
Helpful Recommendations............................................................................. 50
Best Practices......................................................................................................................... 50
Filament ............................................................................................................................... 50
Hot End............................................................................................................................. 50
Print Bed .......................................................................................................................... 50
Printer............................................................................................................................... 50
Cleaning and Maintenance ...................................................................................................51
Hot End Cleaning and Maintenance............................................................................51
Rail Maintenance.............................................................................................................51
Belt Maintenance ............................................................................................................51
Check for Quality.................................................................................................................... 52
Quality Checklist ............................................................................................................ 52
Quick Tips................................................................................................................................. 54
Changing Print Speed................................................................................................... 54
Changing Flow Rate ...................................................................................................... 54
Troubleshooting..................................................................................................................... 55
Probe Failed to Extend.................................................................................................. 55
Probe Failed to Trigger Error ....................................................................................... 55
Probe Unexpectedly Triggered Error......................................................................... 55
Under Extrusion ............................................................................................................. 55
Over Extrusion ................................................................................................................ 56
First Layer Not Sticking to Bed ................................................................................... 56
Print Sagging or Drooping............................................................................................ 56
Print Appears Cloudy .....................................................................................................57
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Layer Shift ........................................................................................................................57
Clogged Nozzle................................................................................................................57
Materials Errors ...............................................................................................................57
APPENDIX A ..................................................................................................... 58
Printing Terminology............................................................................................................. 58
APPENDIX B ..................................................................................................... 59
Printer Dimensions and Parts ............................................................................................. 59
X-/Y-Assembly................................................................................................................... 60
Z Assembly .......................................................................................................................61
Print Head.........................................................................................................................61
Technical Specifications and Warnings ............................................................................ 64
Warnings .......................................................................................................................... 64
APPENDIX E...................................................................................................... 65
Recommended Maintenance Schedule ............................................................................ 65
Table of Figures............................................................................................... 66
Warranty .......................................................................................................... 68
PVA Warranty Policy.............................................................................................................. 68
Emergence PRO™3D Printer Manual
Revision C /December 2020
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Introduction
Before you operate this system, read the operation and setup manual. This will help you to
become familiar with the product and ensure successful operation.
If any questions or problems arise, contact PVA’s Technical Support department.
PVA Contact Information
Main Office PVA
One Mustang Drive
Cohoes, NY 12047
Tel +1-518-371-2684
Fax +1-518-371-2688
Website: rapidplaster.pva.net
Technical Support
Tel +1-844-734-0209
Document History
Revision
Revision Date
Reason for Changes
REV C
November 2020
Updated Getting Started and Print sections
REV B
July 2020
Emergence PRO™v2 Updates
REV A
December 2019
Initial Release
Note: All photographs and CAD model representations in this document are a “general
representation” of the system and its components. The actual appearance of the
system and its components can differ based upon customer specific configuration.
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Safety
Certain warning symbols are affixed to the machine and correspond to notations in this
manual. Before operating the system, identify these warning labels and read the notices
described below. Not all labels may be used on any specific system.
Always wear approved safety glasses when you operate or work near the
workcell.
Before you operate the system, read and understand the manuals provided
with the unit.
Never put hands or tools in areas with this symbol when the machine is in
operation. A dangerous condition may exist.
Read and understand the manuals provided with the unit before any repairs
or maintenance is done. Only a qualified individual should do service.
Use caution when there are pressurized vessels. Find and repair any leaks
immediately. Always wear appropriate safety equipment when you work
with pressurized vessels or vessels that contain chemicals.
Shear hazard from moving parts. Avoid contact.
Do not remove protective guarding.
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In situations where inattention could cause either personal injury or damage
to equipment, a warning notice is used.
Do not smoke near the machine. Always have a fire extinguisher available
for emergency use.
Before performing any repairs or maintenance to the system, turn off power
and lock out the power disconnect switch.
Warning notices are used to emphasize that hazardous voltages, current,
temperatures, or other conditions that could cause personal injury exist in
this equipment or may be associated with its use. Only qualified personnel
should enter areas designated with this symbol.
Laser light source present. Do not stare directly into the beam. Do not use in
the presence of highly reflective surfaces
Pinch hazard from moving parts. Avoid contact.
Hot surface. Avoid contact.
Warning, Ultraviolet (UV) light hazard. Do not look directly at the UV light
source.
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Best Practices
•Do not wear loose clothes or jewelry when you operate the printer
•Do not touch the print head while it is moving
•Immediately engage the Emergency Stop button if personnel is in danger
•Locate and define all safety labels on and around the printer before you turn the
machine “On”
•Dispose of all used parts and materials in accordance with local laws and
regulations
Safety is a joint responsibility between the OEM and the end-user. All precautions and
practices should be in accordance with local regulations.
Do Not: Use incompatible tools, remove door interlocks or bypass safety devices,
make custom mechanics or change material from the original design.
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Getting Started
Unboxing
1. Remove the packaging straps from the shipping crate.
2. Open the shipping crate by first taking the lid off and then removing the sides.
3. Remove plastic wrapping around the metal ramp and any additional items that may
be included.
Figure 1: Remove Plastic Wrapping
4. Remove the four metal plates around each of the wheels by removing the lag screws
using a 9/16” socket wrench.
Figure 2: Remove Metal Plates
Altri manuali per Emergence PRO
1
Indice
Altri manuali PVA Stampante 3D
