Raypak 185A Guida
RAYPAK REPLACEMENT INSTRUCTIONS
IMPORTANT NOTICE
These instructions are intended primarily for use by qualified personnel specifically trained and experienced in the installation of this
type of heating equipment and related system components. Installation and service personnel may be required to be licensed in
some states. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.
P.C. BOARD, TEMPERATURE CONTROL & SENSOR (KIT #010253F) FOR ALL
DIGITAL GAS POOL HEATERS (SEE “SCOPE” FOR APPLICABLE MODELS)
DANGER - SHOCK HAZARD
Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.
SCOPE:
This version of the temperature control board has the capability of an integrated ignition module plus 3-wire temperature sensor.
The kit includes a gasket and a plastic shield that is mounted to the back side of the control panel to eliminate moisture
accumulation on the LCD display. It is a direct replacement for the following models: 185A, 185B, 206A, 207A, 265A, 265B, 266A,
267A, 335A, 335B, 336A, 337A, 405A, 405B, 406A, 407A.
Page 1
DANGER - PROPANE HAZARD
Make sure to determine if unit is propane and see special instructions on page 6.
P/N 241169 Rev.-3
MODELS
206A, 207A, 266A, 267A,
336A, 337A, 406A, 407A
PRODUCED OCT. 2004-
THROUGH CURRENT
SERIAL # 0410 - CURRENT
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
MODELS
185B, 265B, 335B, 405B
PRODUCED NOV. 2003
THROUGH OCT. 2004
SERIAL # 0310 TO # 0410
MODELS
185A, 265A, 335A, 405A
PRODUCED NOV. 1998
THROUGH OCT. 2003
SERIAL # 9811 TO # 0310
(1) Instructions(2) Screws #10 X 1/2"(6) Screws #8 X 1/2"
(4) Screws #6 X 3/8"(1) Hi tension wire extension(1) Remote wire harness
(1) LCD Gasket(6) Plastic #8 washer(1) Temperature sensor
(2) Brackets(1) PC board plastic shield(1) P.C. control board
This kit includes
Thenew
styleboard
islarger
thantheold
styleboard
r
r
Fig. 1
REMOVE THESE
SCREWS
Fig. 2
Page 2
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
REMOVE THESE
SCREWS
ACCESSING THE BOARD - MODELS
206A, 207A, 266A, 267A, 336A, 337A, 406A, 407A:
1. Turn off the power to the heater.
2. Turn off the gas to the heater.
3. Remove front door by removing the large door
screw shown in Fig. 3.
4. Remove the four screws on the side of the control
panel. See Fig. 5 and Fig. 6.
5. Lay control panel forward toward you to access the
back of the temperature control board.
r
r
REMOVE THESE SCREWS
Fig. 3
Fig. 4
Close-up
Fig. 5
Fig. 6
ACCESSING THE BOARD - MODELS
185A/B, 265A/B, 335A/B, 405A/B:
1. Turn off the power to the heater.
2. Turn off the gas to the heater.
3. Remove front door.
4. Remove the four screws on the side of the heater
holding the control panel. See Fig. 1 and Fig. 2.
5. Lay control panel forward toward you to access the
back of the temperature control board.
P/N 241169 Rev.-3
LARGE
DOOR
SCREW
REMOVING THE CIRCUIT BOARD - MODELS
185A/B, 265A/B, 335A/B, 405A/B:
Make sure the power and gas are off.
1. Unplug all connectors from old circuit board. Fig. 7.
2. Unplug keypad ribbon from old circuit board.
3. Remove four screws as shown in Fig. 8.
4. Remove old circuit board.
Fig. 7
2.2
UNPLUG ALL CONNECTORS
REMOVE KEYBOARD
RIBBON
Fig. 8
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
Page 3
REMOVE MOUNTING SCREWS
P/N 241169 Rev.-3
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
Page 4
UNPLUG
ALL CONNECTORS
REMOVE MOUNTING SCREWS
Fig. 9
Fig. 10
REMOVING THE CIRCUIT BOARD - MODELS 206A,
207A, 266A, 267A, 336A, 337A, 406A, 407A:
Make sure the power and gas are off.
1. Unplug all connectors from old circuit board. Fig. 9.
2. Unplug keypad ribbon from old circuit board.
3. Remove screws as shown in Fig. 10.
4. Remove old circuit board.
REMOVE KEYBOARD
RIBBON
P/N 241169 Rev.-3
Page 5
DISCONNECTING IGNITION CONTROL - MODELS 185A, 265A, 335A, AND 405A ONLY:
Make sure the power and gas are off.
1. Unplug all wires and connectors from ignition control. (See Fig. 11.)
Note: The ignition control is now part of the new
control circuit board. Old module
can be left in place but not used.
Fig. 11
UNPLUG ALL WIRES
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
P/N 241169 Rev.-3
Page 6
PROPANE HEATERS ONLY:
Make sure the power and gas are off.
1. Locate the propane tab on the board as shown in Fig. 12.
2. Break off tab with pliers as shown in Fig. 13 & Fig. 14.
Fig. 12
Fig. 14
PROPANE
BROKEN TAB
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
TAB
Fig. 13
P/N 241169 Rev.-3
MODELS 185, 265, 335 & 405, A & B SERIES, LOW NOX ONLY:
Make sure the power and gas are off.
1. DO NOT break tab See Fig. 15 and Fig.16.
2. No additional wiring or connections are necessary.
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
Fig. 15
Page 7
DO
NOT
break
tab.
Fig. 16
P/N 241169 Rev.-3
LOW NOX MODELS 207A, 267A, 337A & 407A:
Make sure the power and gas are off.
1. Locate Lo Nox tab and P-10 air switch terminal on the board as shown in Fig. 17 and Fig. 18.
2. Break off tab shown in Fig. 19 with pliers.
3. Attach the wire from the air switch to the P-10 location shown in Fig. 20.
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
BREAK
TAB WIRE AIR
SWITCH
TO P-10
HERE
Fig. 18
Page 8
Fig. 17
P-10
TERMINAL
LO NOX
TAB
P–10 TERMINAL
Fig. 19 Fig. 20
BROKEN TAB
P/N 241169 Rev.-3
Page 9
NEW CIRCUIT BOARD & GASKET INSTALLATION USING OLD BEZEL - MODELS 185, 265,
335 & 405, A & B SERIES:
Make sure the power and gas are off.
Note: Disregard window gasket installation if already present.
LAY BOARD
DOWN
Fig. 22
CLEAR
WINDOW
GASKET
STICKY SIDE TO
PLASTIC BEZEL
RE-ASSEMBLE WITH NEW BOARD
MOUNTING SCREWS
Fig. 23
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
1. Remove backing on gasket and install adhesive side on the control panel bezel as shown in
Fig. 21.
2. Re-assemble with new board to plastic bezel using the three mounting screws as shown in
Fig. 22 & Fig. 23.
REMOVE BACKING
Fig. 21
P/N 241169 Rev.-3
NOTE: DO NOT
RE-INSTALL
SCREW HERE
GASKET & NEW CIRCUIT BOARD NEW BEZEL INSTALLATION - MODELS 206A, 207A,
266A, 267A, 336A, 337A, 406A, 407A:
Make sure the power and gas are off.
Note: Disregard window gasket installation if already present.
1. Remove backing on gasket and install adhesive side on the control panel bezel
as shown in Fig. 24 & Fig. 25.
2. Re-assemble with new board to plastic bezel using the three mounting screws
as shown in Fig. 26.
RE-ASSEMBLE WITH NEW BOARD
MOUNTING SCREWS
Fig. 26
2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com
Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975
LAY BEZEL
DOWN
Fig. 25
CLEAR
WINDOW
GASKET
ADHESIVE SIDE TO
PLASTIC BEZEL
REMOVE BACKING
Fig. 24
P/N 241169 Rev.-3
NOTE: DO NOT
RE-INSTALL
SCREW HERE
Page 10
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