RCbenchmark 1780 Series Manuale utente
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
Series 1780 Dynamometer
User Manual V2.2
Manual SKU#: PHAX
Image above shows the Series 1780 V2 coaxial version, with the optional no-solder board and two-axis ground railing system sold separately.
Copyright 2018 - Tyto Robotics Inc. Page 1/119
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
Table of contents
Chapter 1: Introduction 6
1.1 Determine your configuration 7
1.2 Item checklists for your dynamometer 9
1.2.1 Series 1780 Dynamometer 25kgf-100A: Single-motor (SKU#:KHYER) 9
1.2.2 Series 1780 Dynamometer 40kgf-150A: Single-motor (SKU#:KTBKA) 9
1.2.3 Series 1780 Dynamometer 25kgf-100A: Basic coaxial (SKU#:KYQXD) 10
1.2.4 Series 1780 Dynamometer 40kgf-150A: Basic coaxial (SKU#:KDAPQ) 10
1.2.5 Series 1780 Dynamometer 25kgf-100A: Ultimate coaxial (SKU#:KCHQB) 11
1.2.6 Series 1780 Dynamometer 40kgf-150A: Ultimate coaxial (SKU#:KDRHP) 11
1.2.7 Accessories 12
Chapter 2: General safety rules 13
Chapter 3: Ground fixations and enclosure 16
3.1 Mounting options 17
3.1.2 Floor bolts 18
3.1.3 Plywood on the floor 19
3.1.4 Accessory: RCbenchmark railing system 19
3.1.4.1 Single-motor railing system: installation 21
3.1.4.2 One-axis railing system: installation and linear movement 24
3.1.4.3 Two-axis railing system: installation and linear movements 26
3.2 Design your own railing system 32
3.3 Accessory: RCbenchmark enclosure (available soon) 33
3.3.1 Additional safety aspects - specific to enclosure 33
3.3.2 What’s included in the enclosure 34
3.3.3 Enclosure installation steps 35
3.3.4 Integrate the ground railing system into the enclosure 42
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Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
3.4 Build you own enclosure 45
3.4.1 Design and build your own enclosure 45
3.4.2 Integrate the RCbenchmark railing system into your own cage 46
Chapter 4: Series 1780 Installation 47
4.1 Two-plate support and L brackets 48
4.1.1 What’s included and where to find the parts 49
4.1.2 Assembly of the support 50
4.1.3 Integrate the support into the railing system 56
4.2 Load measurement unit 58
4.2.1 Storage, calibration and warranty 58
4.2.2 What’s included 59
4.2.3 Mount load measurement unit to the support 60
4.2.4 Installation of the mechanical safety stop 64
4.2.5 Dismounting the load measurement unit from support 65
4.3. Motor, motor mount and optical RPM probe 66
4.3.1 What’s included 67
4.3.2 Install your motor onto the motor mount 68
4.3.3 Install the optical RPM probe on the motor mount 69
4.3.4 Install the motor mount assembly on the load measurement unit 72
4.4 Power and control console, ESC and no-solder board 75
4.4.1 What’s included and where to locate the components 76
4.4.2 Fixing the no-solder board on the support plate 78
4.4.3 Fixing the ESC on the support plate 80
4.4.4 Fixing the power and control console on the support plate 81
4.5 Main board 84
4.5.1 What’s included 85
4.5.2 How to install the main board on your structure 86
Copyright 2018 - Tyto Robotics Inc. Page 3/119
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
4.5.3 Install the main board on the RCbenchmark enclosure 87
4.6 Coaxial back-to-back special mount 89
4.6.1 What’s included 91
4.6.2 Placing the load measurement unit onto the special mount 92
4.6.3 Fixing the special mount assembly onto the support 95
4.6.4 Bonding of two load measurement units 96
Chapter 5: How to connect electrical components 101
5.1 Electrical safety rules 101
5.2 Motor power chain 101
5.2.1 Motor, no-solder board to ESC 101
5.2.2 ESC to power and control console 102
5.2.3 Power and control console to your power source 104
5.3 Sensor chain 105
5.3.1 Optical RPM probe and force sensor 105
5.3.2 Power sensor 106
5.3.3 Temperature probe 106
5.3.4 Air-speed probe 106
5.4 Control chain 106
5.4.1 Power and control console 106
5.5 Main board and PC 107
5.5.1 Indicator lights 107
5.5.2 Power and USB to your PC 108
5.5.3 Buzzer and safety cut-off switch 108
5.6 Cable management 108
Chapter 6: Two motors testing 110
6.1 Two motors face-to-face 110
6.2 Two motors face-to-face offset: partial overlapping 111
Copyright 2018 - Tyto Robotics Inc. Page 4/119
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
6.3 Two motors back-to-back (min: 100mm) 113
6.4 Single motor running for coaxial products 114
Chapter 7: Using the RCbenchmark software 115
7.1 Connecting to the tool 116
Chapter 8: Upgrade, warranty and technical support 117
8.1 Technical support 117
8.2 Upgrade your products 117
8.3 Product’s warranty 118
Copyright 2018 - Tyto Robotics Inc. Page 5/119
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
Chapter 1: Introduction
This is a user manual for the customers who purchased the Series 1780 Dynamometer V2, in
order to demonstrate all important information about preparing, assembling and using this
dynamometer. If you need the user manual for the original Series 1780 Dynamometer V1,
please contact us.
The user manual of the Series 1780 is regularly updated. To ensure you have accurate
information and to ensure you have the latest version of the manual, we ask you to
download the latest PDF copy from our website:
https://rcbenchmark.gitlab.io/docs/en/
IMPORTANT!
We highly recommend that all operators who will be working with this machine carefully
read this user manual in its entirety, before carrying out any operation on the Series 1780.
Please notice that not following the instructions in this user manual may result in testing
errors, malfunction of the dynamometer, serious injuries, or death of the operator.
In this manual, any text following a # represents the RCbenchmark SKU# for this item. You
may refer to this number to order spare parts.
The Series 1780 dynamometer contains several major units: the load measurement units, the
power measurement unit, the main board, and the fixtures. Every box may contain one or
multiple bags of fasteners. Please keep them in the boxes until you need to use them.
All load measurement units, the 25kgf-12Nm version A side (#TRAK) & B side (#GDBA), and the
40kgf-18Nm version A side (#GYJT) & B side (#EPDY) are extremely sensitive to any external
forces. All the load measurement units come with a protective shell, within their own boxes.
Do not take it out until you need to mount it onto the support. And when you unmount the
load measurement unit from the support, please place it back into the protective casing. For
further information about how to store and keep a valid warranty on this unit, please refer to
section 4.2.1 of this manual.
Copyright 2018 - Tyto Robotics Inc. Page 6/119
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
1.1 Determine your configuration
Currently, the Series 1780 Dynamometer offers the following configurations:
Series 1780 Dynamometer: Single-motor
25kgf-100A (#KHYER) and 40kgf-150A (#KTBKA)
●For characterizing one brushless motor
●Voltage, current, thrust, torque and RPM measurement
●Upgradable to any coaxial version (purchase necessary)
Series 1780 Dynamometer: Basic coaxial
25kgf-100A (#KYQXD) and 40kgf-150A (#KDAPQ)
●For characterizing one and two brushless motors
●Voltage, current, thrust, torque and RPM measurements for each motor
●Adjustable axial and radial distance (with railing system)
●Simultaneous control on both motors
●Individual and global data for the propulsion system
●Support the following setups:
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Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
Series 1780 Dynamometer: Ultimate coaxial
25kgf-100A (#KCHQB) and 40kgf-150A (#KDRHP)
●For characterizing two brushless motors
●Voltage, current, thrust, torque and RPM measurements for each motor
●Minimum axial distance for a back-to-back setup: 100mm
●Adjustable axial and radial distance (with railing system)
●Simultaneous control on both motors
●Individual and global data for the propulsion system
●Support the following setups:
Please verify your order and invoice about which configuration you purchased from us.
Copyright 2018 - Tyto Robotics Inc. Page 8/119
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
1.2 Item checklists for your dynamometer
Before you use these checklists, please check which configuration you purchased from us. If
unsure please contact us.
1.2.1 Series 1780 Dynamometer 25kgf-100A: Single-motor (SKU#:KHYER)
Please check the following items are in the carton:
●Load measurement unit 25kgf-12Nm: A side (SKU#: TRAK) x1
●Mono main board V2 (SKU#: RHGQ) x1
●Main board power adapter (SKU#: PGAC) x1
●Power & control console 100A: A side (SKU#: AQJT) x1
●Fixture brackets and fasteners box (SKU#: XJEA) x1
●Support plates in wrap (SKU#: YREP) x1
●Motor mount V2 (SKU#: ETHR) x1
●Hand tools kit V2 (SKU#: DBHQ) x1
●General user manual (SKU#: PHAX) x1
●Mechanical safety stop (SKU#: UTPF) x1
1.2.2 Series 1780 Dynamometer 40kgf-150A: Single-motor (SKU#:KTBKA)
Please check the following items are in the carton:
●Load measurement unit 40kgf-18Nm: A side (SKU#: GYJT) x1
●Mono main board V2 (SKU#: RHGQ) x1
●Main board power adapter (SKU#: PGAC) x1
●Power & control console 150A: A side (SKU#: RBEP) x1
●Fixture brackets and fasteners box (SKU#: XJEA) x1
●Support plates in wrap (SKU#: YREP) x1
●Motor mount V2 (SKU#: ETHR) x1
●Hand tools kit V2 (SKU#: DBHQ) x1
●General user manual (SKU#: PHAX) x1
●Mechanical safety stop (SKU#: UTPF) x1
Copyright 2018 - Tyto Robotics Inc. Page 9/119
Series 1780 Dynamometer User Manual V2.2
Document ID: J3LDP2
Publish date: 2019-03-25
1.2.3 Series 1780 Dynamometer 25kgf-100A: Basic coaxial (SKU#:KYQXD)
Please check the following items are in the carton:
●Load measurement unit 25kgf-12Nm: A side (SKU#: TRAK) x1
●Load measurement unit 25kgf-12Nm: B side (SKU#: GDBA) x1
●Dual main board V2 (SKU#: GPDE) x1
●Main board power adapter (SKU#: PGAC) x1
●Power & control console 100A: A side (SKU#: AQJT) x1
●Power & control console 100A: B side (SKU#: YGKE) x1
●Fixture brackets and fasteners box (SKU#: XJEA) x2
●Support plates in wrap (SKU#: YREP) x2
●Motor mount V2 (SKU#: ETHR) x2
●Hand tools kit V2 (SKU#: DBHQ) x1
●General user manual (SKU#: PHAX) x1
●Mechanical safety stop (SKU#: UTPF) x2
1.2.4 Series 1780 Dynamometer 40kgf-150A: Basic coaxial (SKU#:KDAPQ)
Please check the following items are in the carton:
●Load measurement unit 40kgf-18Nm: A side (SKU#: GYJT) x1
●Load measurement unit 40kgf-18Nm: B side (SKU#: EPDY) x1
●Dual main board V2 (SKU#: GPDE) x1
●Main board power adapter (SKU#: PGAC) x1
●Power & control console 150A: A side (SKU#: RBEP) x1
●Power & control console 150A: B side (SKU#: GAPD) x1
●Fixture brackets and fasteners box (SKU#: XJEA) x2
●Support plates in wrap (SKU#: YREP) x2
●Motor mount V2 (SKU#: ETHR) x2
●Hand tools kit V2 (SKU#: DBHQ) x1
●General user manual (SKU#: PHAX) x1
●Mechanical safety stop (SKU#: UTPF) x2
Copyright 2018 - Tyto Robotics Inc. Page 10/119
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