Reliance electric GV3000 Manuale utente

GV3000

A-C

Power

Modules

Hardware

Reference,

Installation,

and

Troubleshooting

Version

5.0

Instruction

Manual

D2-3340

RELIANCE

ELECTRICS

The

information

the

user’s

manual

subject

change

without

notice.

ONLY

QUALIFIED

ELECTRICAL

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUCTION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

MANUALAND

OTHER

APPLICABLE

MANUALS

THEIR

ENTIRETY

BEFORE

PROCEEDING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

THE

USER

RESPONSIBLE

FOR

CONFORMING

WITH

ALL

APPLICABLE

LOCAL,

NATIONAL,

AND

INTERNATIONAL

CODES.

WIRING

PRACTICES,

GROUNDING,

DISCONNECTS,

AND

OVERCURRENT

PROTECTION

ARE

PARTICULAR

IMPORTANCE.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

D-C

BUS

CAPACITORS

RETAIN

HAZARDOUS

VOLTAGES

AFTER

INPUT

POWER

HAS

BEEN

DISCONNECTED.

AFTER

DISCONNECTING

INPUT

POWER,

WAIT

FIVE

(5)

MINUTES

FOR

THE

D-C

BUS

CAPACITORS

DISCHARGE

AND

THEN

CHECK

THEVOLTAGE

WITH

VOLTMETER

ENSURE

THE

D-C

BUS

CAPACITORS

ARE

DISCHARGED

BEFORE

TOUCHING

ANY

INTERNAL

COMPONENTS.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

THE

DRIVE

CAPABLE

OPERATING

AND

MAINTAINING

ZERO

SPEED.

THE

USER

RESPONSIBLE

FOR

ASSURING

SAFE

CONDITIONS

FOR

OPERATING

PERSONNEL

PROVIDING

SUITABLE

GUARDS,

AUDIBLE

VISUAL

ALARMS,

OTHER

DEVICES

INDICATE

THAT

THE

DRIVE

OPERATING

MAY

OPERATE

NEAR

ZERO

SPEED.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

WARNING

THE

USER

MUST

PROVIDE

EXTERNAL,

HARDWIRED

EMERGENCY

STOP

CIRCUIT

OUTSIDE

THE

DRIVE

CIRCUITRY.

THIS

CIRCUIT

MUST

DISABLE

THE

SYSTEM

CASEOF

IMPROPER

OPERATION.

UNCONTROLLED

MACHINE

OPERATION

MAY

RESULT

THIS

PROCEDURE

NOT

FOLLOWED.

FAILURE

TO OBSERVE

THIS

PRECAUTION

COULD

RESULT

BODILY

INJURY.

DeviceNet™

atrademark

Open

DeviceNet

Vendor

Association.

GV3000®,

AutoMax®,

and

Reliance®

are

registered

trademarks

Reliance

Electric

Company

its

subsidiaries.

Reliance

Electric

Industrial

Company

1995.

Manufacturer’s

Declaration

Manufacturer:

Reliance

Electric

Industrial

Co.

24701

Euclid

Avenue

Cleveland,

Ohio

44117

—

USA

declares

that

the

product:

GV3000,

A-C

Speed

Controller

for

Electric

Motors

intended

incorporated

into

machinery

assembled

with

other

machinery

constitute

machinery

covered

Directive

89/392/EEC,

amended;

and

that

the

following

harmonized

standards

have

been

applied:

60204-1:

Electrical

equipment

industrial

machines

—

Part

General

Requirements

and

furthermore

declares

that

the

product

covered

this

Declaration

must

not

put

into

service

until

the

machinery

into

which

incorporated

which

component

has

been

found

and

declared

conformity

withthe

provisions

Directive

89/392/EEC

and

with

national

implementing

legislation,

i.e.,

whole,

including

the

product

referred

toin

this

Declaration.

Authorized

Representative

ofthe

Company:

Place:

Reliance

Electric

Industrial

Co.,

Cleveland,

Ohio

44117,

USA

Date:

December

1995

signature:

Mart.

helec,

Name:

Charles

Jank

Position:

Product

Development

Safety

Engineer

1.0

2.0

3.0

Table

Contents

Becoming

Familiar

with

the

Manual

...........

000.

cece

eee eee

eee

eee eee

eens

1-1

1.1

Finding

Information

......

00.00.

eee

eens

1-1

1.2

Assumptions

About

the

Audience

.........

0...

cece

eect

eens

1-2

1.3

Taking

Safety

Precautions

......

2.0...

teeta

1-2

1.4

Understanding

Terms

Used

this

Manual

...........

00...

cece

eee

1-2

1.5

You

Want

Know

...

0...

tenet

eee

teens

1-2

1.6

Getting

Assistance

from

Reliance

Electric

..........

0.00

eect

eee

1-2

About

the

Drive

0.0.0...

0.00

eee

eaten

2-1

2.1

Identifying

the

Drive

Model

Number

...........

0...

cece

tenes

2-1

2.2

NEMA

EnclosureS

......

0.0.00

tte

teen

etnee

tne

nees

2-2

2.3

1-25

GV3000

Drive

Components

and

Locations

.............

000:

eects

2-3

2.4

25-60

GV3000

Drive

Components

and

Locations

..........

0.0:

cece

ees

2-6

2.5

60-100

GV3000

Drive

Components

and

Locations

............

0...

cece

eee

2-7

2.6

100-150

GV3000

Drive

Components

and

Locations

.............

0.0

cece

eee

2-8

2.7

Regulator

Board

Description

........

0...

eect

tet

2-9

2.7.1

Jumper

Locations

and

SettingS

.........

0...

cece

eens

2-12

2.7.1.1

Analog

Input

Speed

Reference

Jumper

.........

0.0:

cece

eee

tees

2-12

2.7.1.2

Analog

Output

Jumper

.....

0...

teens

2-13

2.7.2

Wiring

the

Terminal

Strip

2.2.0...

cece

ents

2-14

2.7.3

RS-232

Communication

Port

..........

cece

ete

2-15

2.7.4

Option

Board

Connector

.....

0...

cee

eee

eens

2-15

2.7.5

Operator

Interface

Module

Connector

.........

000:

cece

eee

2-15

2.7.6

Keypad/Display

.........

teen

eae

2-15

2.8

Drive

Kit

OPtiONS

...

6...

nett

eens

2-16

Planning

Before

Installing

.........

0...

cette

nett

eee

eens

3-1

3.1

Requirements

for

the

Installation

Site

1.00...

tte

3-1

3.1.1

Making

Sure

Environmental

Conditions

are

Met

.........

00...

cece

eee

3-1

3.1.2

Determining

Total

Area

Required

Based

Drive

Dimensions

....................

3-2

3.1.3

Verifying

the

Site

Provides

for

Recommended

Air

Flow

Clearances

................

3-4

3.1.4

Verifying

Power

Module

Input

Ratings

Match

Supplied

Power

..................4.

3-5

3.2

Wiring

Requirements

for

the

Drive

.........

0...

eect

tenes

3-5

3.2.1

Meeting

Terminal

Strip

Input

and

Output

Specifications

.................

cee

eee

3-5

3.2.2

Determining

Wire

Size

Requirements

..........

0.00.

ccc

eee

3-5

3.2.2.1

Conduit

Entry

Opening

Sizes

.......

0.0...

eee

3-5

3.2.2.2

Recommended

Power

Wire

SiZ€S

.......

eee

tees

3-5

3.2.2.3

Recommended

Control

and

Signal

Wire

Sizes

...........

0.0:

cece

3-6

3.2.2.4

Recommended

Motor

Lead

Lengths

...........

0... cece

eee

3-6

3.2.2.5

Recommended

Serial

Communication

Cable

Lengths

....................

3-7

3.2.3

Selecting

Input

Line

Branch

Circuit

Fuses

........

0...

00sec

eee

ete

3-7

3.2.4

Meeting

Pulse

Tachometer

Specifications

(Vector

Regulation

Only)

................

3-8

3.2.5

Verifying

Power

Module

Output

Current

Rating

Greater

Than

Motor

Full

Load

AMPS

.....

cece

teen

teeta

3-8

4.0

5.0

6.0

7.0

8.0

9.0

Mounting

the

Drive,

Grounding,

and

Finding

Wire

Routing

Locations

...................

4-1

4.1

Mounting

the

Drive

0.0...

teeter

tenn

ees

4-1

4.1.1

Verifying

the

Drive’s

Watts

Loss

Rating

...........

ccc

eee

eens

4-1

4.2

Routing

Input,

Motor

Output,

Ground,

and

Control

Wiring

for

the

Drive

..............00..

4-1

4.3

Grounding

the

Drive

.......

0...

teeta

4-8

Installing

Input

Power

Wiring

........

cece

cette

eee eee

eens

5-1

5.1

Installing

Transformers

and

Reactors

(Optional)

........

0.00...

cece

eee

5-1

5.2

Installing

Fuses

for

Branch

Circuit

Protection

..........

0.0.

eects

5-1

5.3

Installing

Required

External/Separate

Input

Disconnect

.............

000

cece

eee

5-4

5.4

Installing

Power

Wiring

from

the

A-C

Input

Line

the

Drive’s

Power

Terminals

...........

5-4

5.5

Installing

Power

Wiring

from

External

D-C

Bus

the

Drive’s

Internal

D-C

Bus

TerminalS

2...

cette

ener

een

ees

5-5

Installing

Output

Power

Wiring

........

00.00

eee

eens

6-1

6.1

Installing

Output

Contactors

(Optional)

0.0...

ces

6-1

6.2

Installing

Mechanical

Motor

Overload

Protection

(Optional)

..............

00:

cece

eee

6-1

6.3

Installing

Output

Wiring

from

the

Drive

Output

Terminals

the

Motor................05.

6-1

Wiring

the

Regulator

Board

Terminal

Strip

...........

00.

cece

eee

7-1

7.1

Stopping

the

Drive

1.1...

ieee

nett

ene

ees

7-5

7.1.1

Compliance

with

60204-1:

1992

1.0...

tae

7-5

7.2

Wiring

the

Speed

Feedback

Device

(Vector

Regulation

Only)

.............

:eceeee

eee

7-5

7.3

Wiring

the

Signal

and

Control

1/0

00...

nett

eens

7-7

Completing

the

Installation

.........

0000s

cect

eee

eens

8-1

8.1

Checking

the

Installation

.....

0.0.0...

cette

nett

8-1

8.2

Installing

the

Cover

for

NEMA

4X/12

Drives

..........

0.00

cece

tte

8-2

8.3

Powering

After

Installation

Complete

..........

0...

cece

tees

8-2

Troubleshooting

the

Drive

.......

00.

ccc

cece

eee

eee eee

eee

9-1

9.1

Test

Equipment

Needed

Troubleshoot

...........

0...

cece

eee

ees

9-1

9.2

Drive

Alarms

and

Faults

....

00...

cece

teeta

nees

9-1

9.3

Verifying

That

D-CBus

Capacitors

are

Discharged

............

cece

eects

9-1

9.4

Checking

Out

the

Power

Modules

with

Input

Power

Off

..........

00...

ccc

eee eee

eee

9-6

9.5

Replacement

Parts

.......

0...

cece

ete

ees

9-8

Appendices

Appendix

Technical

Specifications

©...

0...

ete

enn

ete

A-1

Appendix

Drive

Regulation

Overview

.......

cece

entree

eee

eens

B-1

Appendix

Compliance

with

60204-1:

1992

0...

tte

eens

C-1

Tao

<>,

Index-1

List

Figures

Figure

2.1

Identifying

the

Drive

Model

Number

..........

0.00:

cece

tenet

ees

2-1

Figure

2.2

1-5

Drive

Components

and

Locations

...........

0.00.

cece

2-3

Figure

2.3

7.5-10

Drive

Components

and

Locations

..........

0.0:

cece

eee

ees

2-4

Figure

2.4

15-25

Drive

Components

and

Locations

...........

0.0...

cece

eee

ees

2-5

Figure

2.5

25-60

Drive

Components

and

Locations

............

0...

cece

ees

2-6

Figure

2.6

60-100

Drive

Components

and

Locations

..........

0.00:

cece

eee

2-7

Figure

2.7

100-150

Drive

Components

and

Locations

...........

0... cece

cece

2-8

Figure

2.8

1-60

Regulator

Board

Components

and

Locations

................

ccc

eee

ees

2-10

Figure

2.9

60-150

Regulator

Board

Components

and

Locations

...........

0.00

cece

eens

2-14

Figure

2.10

Jumper

Settings

for

Analog

Input

Speed

Reference

..............

cece

eens

2-12

Figure

2.11

Jumper

J17

Settings

for

Analog

Outputs

1.0.0.0...

tees

2-13

Figure

2.12

Typical

Terminal

Strip

Connections

..........

0.0.0

cece

teens

2-14

Figure

2.13

Keypad/Display

........

2.0...

ccc

eee

teeta

2-15

Figure

3.1

Drive

Dimensions

.....

00...

cere

nets

3-3

Figure

3.2

Recommended

Air

Flow

Clearances

.........

0.00.

cece

tenes

3-4

Figure

3.3

Single

and

Multiple

Motor

Lead

Lengths

...........

0...

eet

eee

3-7

Figure

4.1

Wire

Routing

Locations

for

1-5

Drives

.........

0...

ccc

ees

4-2

Figure

4.2

Wire

Routing

Locations

for

7.5-10

Drives

00...

ccc

eee

4-3

Figure

4.3

Wire

Routing

Locations

for

15-25

Drives

.........

0...

cece

ees

4-4

Figure

4.4

Wire

Routing

Locations

for

25-60

Drives

...

0...

eee

4-5

Figure

4.5

Wire

Routing

Locations

for

60-100

Drives

0.0...

ccc

eee

4-6

Figure

4.6

Wire

Routing

Locations

for

100-150

Drives.........

0.0...

cece

ees

4-7

Figure

5.1

Typical

A-C

Input

Electrical

Connections

............

00.

eects

5-2

Figure

5.2

Typical

D-C

Bus

Electrical

Connections

........

0.00.0:

ccc

eens

5-3

Figure

7.1

Two-Wire

Start/Stop

Sample

Control

Wiring

...........

00.

eee

7-3

Figure

7.2

Three-Wire

Start/Stop

Sample

Control

Wiring

.........

0.0...

cece

eee

ees

7-4

Figure

7.3

Wiring

Connections

for

the

Speed

Feedback

Device

..........

0.00:

cece

eens

7-6

Figure

9.1

D-C

Bus

Voltage

Terminals

(1-25

Drives)

..........

0.0:

cece

eet

9-2

Figure

9.2

D-C

Bus

Voltage

Terminals

(25-60

Drives)

.........

0.0:

cece

eee

eens

9-3

Figure

9.3

D-C

Bus

Voltage

Terminals

(60-100

Drives)

.........

00...

cece

eee

9-4

Figure

9.4

D-C

Bus

Voltage

Terminals

(100-150

Drives)

.........

00...

cece

eee

eens

9-5

Figure

B.1

Volts/Hertz

Regulation

Block

Diagram

.........

0.00:

cece

ett

ees

B-2

FigureB.2-

Vector

Regulation

Block

Diagram

........

00...

cece

eet

ees

B-3

List

Tables

Table

2.1

Power

and

NEMA

Enclosure

RatingS

.........

0... cece

eee

ete

teens

2-2

Table

2.2

Available

Kits

and

Options

.........

0.0...

ccc

cette

nett

ees

2-16

Table

3.1

Ambient

Conditions

2.0.0...

0...

cece

eet

nett

enn

3-1

Table

3.2

Drive

Dimensions

and

Weights

.........

00...

cece

tte

3-2

Table

3.3

Recommended

Power

Wire

Sizes

for

1-10

Drives

...........

000:

cece

ees

3-5

Table

3.4

Recommended

Power

Wire

Sizes

for

15-25

Drives

..........

00:

cece

eee

ees

3-5

Table

3.5

Recommended

Power

Wire

Sizes

for

25-60

Drives

..........

00:

cece

eee

ees

3-6

Table

3.6

Recommended

Power

Wire

Sizes

for

60-100

Drives

..........

0.0...

sce

eee

3-6

Table

3.7

Recommended

Power

Wire

Sizes

for

100-150

Drives

............

ccc

eee

ees

3-6

Table

3.8

Recommended

Terminal

Strip

Wire

Sizes...

2...

tenes

3-6

Table

3.9

A-C

Input

Line

Fuse

Selection

Values

...........

cece

eect

eee

3-8

Table

5.1

Terminal

Tightening

TorqueS

......

0...

ccc

cent

teens

5-4

Table

7.1

Wiring

Signal

and

Control

I/O

the

Terminal

Strip

.......

0.0...

cee

eee

ees

7-7

Table

9.1

Resistance

Checks

...........

ccc

ete

eee

teens

9-6

Table

9.2

1-5

Drive

Replacement

Parts

...........

cece

eet

teens

9-8

Table

9.3

7.5-10

Drive

Replacement

Parts

........

0...

cece

tte

9-8

Table

9.4

15-25

Drive

Replacement

Parts

........

0...

cece

tte

9-9

Table

9.5

25-60

Drive

Replacement

Parts

........

0...

ccc

cette

9-10

Table

9.6

60-100

Drive

Replacement

Parts

........

0...

cece

cette

9-14

Table

9.7

100-150

Drive

Replacement

Parts

.........

0...

cece

teens

9-12

Table

A.1

Service

Conditions

0...

0.0.0...

tenet

tenets

A-1

Table

A.2-

Ambient

Conditions

.......

0.0...

ete

tte

ees

A-1

Table

A.3

Terminal

Strip

Input

Specifications

.....

0.00...

eee

A-2

Table

A.4

Terminal

Strip

Output

Specifications

2.0.0.0...

ces

A-2

Table

A.5

RS-232

Specifications

0.0...

eee

teens

A-2

Table

A.6

Speed

Feedback

Device

Specifications

(Vector

Regulation

Only)

..................0000-

A-2

Table

A.7

Input

Signal

Response

Times

(Worst

Case)

.......

ccc

cece

eee

eet

eens

A-3

1.0

BECOMING

FAMILIAR

WITH

THE

MANUAL

This

chapter

provides

help

finding

information

the

manual

and

describes

the

intended

audience.

Also

included

are

references

other

publications

and

instructions

receiving

assistance

from

Reliance

Electric.

1.1.

Finding

Information

This

instruction

manual

describes

the

GV3000

drive’s

Power

Module

and

regulator

hardware.

does

not

cover

the

GV3000

software.

For

additional

software

information,

refer

the

GV3000

A-C

General

Purpose

(V/Hz)

and

Vector

Duty

Drive

Software

Start-Up

and

Reference

Manual

(D2-3339).

aid

finding

information

this

manual,

each

chapter

briefly

described

below:

Chapter1

-Becoming

Familiar

with

the

Manual

Provides

information

how

the

manual

organized

and

where

find

additional

information.

Chapter

About

the

Drive

Identifies

drive

components

and

shows

their

locations.

Chapter3

Planning

Before

Installing

Presents

information

that

must

considered

when

planning

drive

installation.

Chapter

Mounting

the

Drive,

Grounding,

and

Finding

Wire

Routing

Locations

Describes

how

mount

the

drive

and

properly

ground

it.

Chapter

Installing

Input

Power

Wiring

Describes

incoming

A-C

and

D-C

line

components

and

how

properly

connect

them.

Chapter6

Installing

A-C

Output

Power

Wiring

Describes

output

A-C

line

components

and

how

properly

connect

them

the

motor.

Chapter

Wiring

the

Regulator

Board

Terminal

Strip

Provides

information

the

I/O

wiring

that

connects

the

terminal

strip

the

Regulator

board.

Chapter8

Completing

the

Installation

Provides

instructions

how

perform

final

check

the

installation

before

power

applied.

Chapter9

Troubleshooting

the

Drive

Describes

the

equipment

that

needed

troubleshoot

the

drive

and

how

measure

D-C

bus

voltage.

Replacement

part

lists

are

also

provided.

Appendix

Technical

Specifications

Lists

drive

specifications

table

form.

Appendix

Drive

Regulation

Overview

Briefly

describes

volts/hertz

and

vector

regulation.

Appendix

Compliance

with

60204-1:

1992

Lists

the

sections

standard

60204-1:

1992

that

the

GV3000

drive

complies

with.

1-1

1-2

1.2

1.3

Assumptions

About

the

Audience

This

manual

intended

for

qualified

electrical

personnel.

task-oriented

and

organized

according

logical

progression

steps

followed

install

and

troubleshoot

the

drive.

Taking

Safety

Precautions

Dangers,

warnings,

and

cautions

are

used

this

manual

point

out

potential

problem

areas.

All

three

types

precautions

are

enclosed

box

call

attention

them.

DANGER

ALERTS

PERSON

CONDITION

WHICH

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

WARNING

ALERTS

PERSON

CONDITION

WHICH

COULD

RESULT

POTENTIAL

BODILY

INJURY

PROCEDURES

ARE

NOT

FOLLOWED.

CAUTION:

caution

alerts

person

condition

which

could

result

damage

to,

destruction

the

equipment.

1.4

1.5

1.6

Understanding

Terms

Used

this

Manual

The

following

terms

aredefined

according

the

way

they

are

used

this

manual:

GV3000

drives

will

typically

referenced

horsepower.

additional

clarity

required,

drive

model

numbers

will

also

included.

Parameters

will

referenced

either

parameter

(P030)

Elapsed

Time

Meter

Reset

(P.030).

You

Want

Know

Refer

the

following

publications

necessary

for

information:

D2-3339

GV3000

A-C

General

Purpose

(V/Hz)

and

Vector

Duty

Drive

Software

Start-Up

and

Reference

Manual

D2-3291

Snubber

Resistor

Braking

Kit

D2-3305

Motor

Encoder

Cable

Kit

D2-3308

AutoMax

Network

Communication

Board

D2-3348

Control

and

Configuration

Software

(CS3000)

D2-3341

Remote

Meter

Interface

D2-3342

Operator

Interface

Module

Getting

Assistance

from

Reliance

Electric

you

have

any

questions

problems

with

the

products

described

this

instruction

manual,

contact

your

local

Reliance

Electric

sales

office.

For

technical

assistance,

call

1-800-RELIANCE.

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