Robin RGD500 Manuale utente

MAN,UAL

Model

RGD5000

Generator

PUB-GS1187

Rev. 8198

CONTENTS

”

section

nt/e

Page

SPECIFICATIONS

.......................................................................................................

PERFOMANCE CURVES

...........................................................................................

2-1

MODEL RGD5000

..................................................................................................

2-2

DC OUTPUT

.........................................................................................................

FEATURES

..................................................................................................................

GENERAL DESCRIPTION

..........................................................................................

4-1

EXTERNALVIEW

.................................................................................................

4-2

CONTROLPANEL

................................................................................................

4-3

LOCATION

SERIALNUMBER

and

SPECIFICATION NUMBER

......................

CONSTRUCTION AND FUNCTION

...........................................................................

5-1

CONSTRUCTION

.................................................................................................

5-2

FUNCTION

............................................................................................................

5-3

GENERATOROPERATION

................................................................................

SAFETY PRECAUTIONS

.........................................................................................

RANGE OFAPPLICATIONS

....................................................................................

MEASURING PROCEDURES

..................................................................................

8-1

MEASURINGINSTRUMENTS

...........................................................................

8-2

AC OUTPUT MEASURING

.................................................................................

8-3

DC OUTPUTMEASURING

.................................................................................

8-4

MEASURING INSULATION RESISTANCE

........................................................

CHECKING FUNCTIONAL MEMBERS

....................................................................

9-1

VOLTMETER

.......................................................................................................

9-2

AC RECEPTACLES

............................................................................................

9-3

NO-FUSEBREAKER

...........................................................................................

9-4

STATOR

..............................................................................................................

9-5

ROTORASSEMBLY

...........................................................................................

9-6

CONDENSER

.....................................................................................................

9-7

DIODE RECTIFIER

.............................................................................................

DISASSEMBLY AND ASSEMBLY

..........................................................................

10-1

PREPARATION

and

PRECAUTIONS

...............................................................

10-2

SPECIAL TOOLS

for

DISASSEMBLY

and

ASSEMBLY

....................................

Section

Tile

paw

10-3

DISASSEMBLY PROCEDURES

.......................................................................

10-4ASSEMBLY PROCEDURES

.............................................................................

10-5CHECKING. DISASSEMBLY

and

REASSEMBLY

the

CONTROL

BOX

.......

TROUBLESHOOTING

............................................................................................

-1

OUTPUT

................................................................................................

11-2AC VOLTAGE

TOO

THIGH OR TOO LOW

...................................................

11-3

VOLTAGE

NORMALAT NO-LOAD.

BUTTHE

LOAD CANNOT

APPLIED

.....

11-4

DC OUTPUT

...............................................................................................

WIRING DIAGRAM

.................................................................................................

Model

RGD5000

JYPe Brushless, Self

Exciting,

2-Pole, Single Phase

Frequency

4500

Rated

Output

5000

Maximum

Output

120

37.5

12OV/24OV

Current

37.5N18.814

I I

Power Factor

VoltageRegulator

CondenserType

12V-8.3

(100

DC Output

Air-Cooled 4-Cycle, Diesel Engine

Dimensions

Dry

Weight

kg (209

Ibs.)

26.5

19.7

21.3 in (675

500

542 mm)

Electric

starter motorisavailable

option.

Model

8.5

3600

rpm

Rated

Output

412

cm3

(25.14 cu. in.)

Displacement

DY41 D

Fuel

~~ ~ ~~

Diesel light

oil

Fuel Tank

Capacity

~~~ ~ ~

4.2

U.S.

gal.

(16.0 liters)

Rated

CoutinuousOperation

2.0

hours

Oil Capacity

StartingSystem

RecoilStarterand

Electric

Starter

2.3

US.

gal. (1.1 liters)

PERFOMANCE

CURVES

2-1

MODEL

RGD5000

-63

=60

130

120

110

CURRENTO

2-2

OUTPUT

0246810

CURRENT(A)

Output

Max.

.................

5000

Output Rated

...............

4500

Frequency

....................

Voltage

.........................

120

Output

Max.

..............

5000

Output Rated

............

4500

Frequency

.................

Voltage

......................

120 Vl24OV

Voltage

..................

Ampere

.................

8.3

output

....................

100

The voltage cuwe shown in the left indicates the char-

acteristic

output

when

charging

battery. The

voltage may be decreased by 20%

when

the resis-

tance load

applied.

NOTE

possible

use

both

and

outputs

simultaneously

up to

the

rated

output

total.

3.FEATURES

3-1

BRUSHLESSALTERNATOR

Newly developed brushlessalternator eliminatestroublesome brush maintenance.

3-2

EASY STARTING

Light pull recoil starter accompanied with automatic decompressionsystem makes the new

RGD

series

generators even easier instarting than gasoline engine generators.

3-3

QUIET OPERATION

The new RGD seriesgenerator providesquiet operation by

means

of:

The superbdesign of intake-exhaust system.

Direct injection combustion system.

large supersilent muffler.

An efficient low noiseair cleaner.

3-4

ECONOMICALPERFORMANCE

On top

well known diesel economy, the air-cooled

Robin

diesel enginefeatures direct fuel injection

and special design refinements for extra fuel efficiency.

3-5

OIL SENSOR

The

OIL

SENSOR

automatically

shuts

the engine off wheneverthe

oil

level

down below a safelevel

preventingengine seizure.

3-6

COMPACT, LIGHT WEIGHT

The combination

newly developed brushless alternator and air-cooledsingle cylinder Robin diesel

engineenablesthe new

RGD

series generators to bevery compact

size and

light

weight.

3-7

RELIABLE PERFORMANCE

WITH

MINIMAL MAINTENANCE

brushlessalternator eliminates troublesome brush maintenance.

dripproof alternator design.

A trouble free condenser voltage regulator.

fuselesscircuit breaker.

dust-proof oil-bath air cleaner.

The

OIL

SENSOR

automatically shuts the engine off whenever the

oil

level falls down belowa safe

level preventing engine seizure.

3-8

LONG-LIFE DURABILITY

Compact

and

smooth running air-cooled Robin dieselengine lasts much longer

than

the gasoline

Trouble-free brushless alternator with condenser type voltage regulator works all the year round

engine of the same size.

without any maintenace work.

4.GENERAL

DESCRIPTION

4-1

EXTERNAL

VIEW

Rocket

cover

Air

cleaner

ACreceptack

Fuel

gauge

Tank

cap

Muffler

4-2

CONTROL PANEL

RGD5000

60HZ-l20V, 60Hz-l2OV/240V

TYPE

Voltmeter

Full

power

switch

Earth

terminal

output

terminal

4-3

LOCATION

SERIAL NUMBER

and

SPECIFICATION

NUMBER

Serial number and specification number are stamped on the

LABEL

(MODEL

NAME)

stuck

the side

wall

control

box.

NOTE

Always specify these numbers when inquiring aboutthe generator or ordering spare parts in

order toget correct parts and accurate service.

Serial

number

5CONSTRUCTIONAND FUNCTION

!j-lCONSTRUCTlON

Mount

rubber

Starter

pu"ey

Driving

shaft

Generator

base

Stator

bolt

Ball

bearing

Adapter

Fig.

5-1

5-2

FUNCTION

5-2-1

STATOR

Thestatorconsists

alaminatedsiliconsteel

sheet core,a main

coil

and a condenser coil which

are woundinthe core slots.

The condenser coil excites the rotor field coil which

generates

voltage

the main coil.

Fig.

5-2

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