Rotary SL235MP Manuale utente

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 1

SL230 / SL235 / SL250

Capacity: 3000, 3500 resp. 5000 kg

Models

SL235MP

SL235S3

SL235RA

SL235BR

SL230RA-PE

SL235BR-RA

SL250RA

SL250BR-RA

SL235DOP

These instructions contain general data. Any deviation from customers prints or specifications should be clarified before

proceeding with lift installation.

Important: Check the steel cassette for damage before installation. Do not install a damaged cassette.

Contact Rotary Lift customer service. If the lift has a chance to be exposed to the elements, protect the lift.

Rev. 28.11.2013

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 2

IMPORTANT

Failure to comply will void warranty!

Owner: Your installer is responsible for the correct installation

level. The round-running level for the final floor level is the

vertical tile frame of the cassette and NOT the temporary wood

cover. This wood cover is only for protection during transport

and installation.

ATTENTION!

The protection covering (wooden cover) must not be removed until the commissioning by a Rotary-

certified expert takes place!

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 3

Content

1 General remarks............................................................................3

2 Installation of the inground cassette ..............................................5

3 Installation of the lifting cylinders...................................................7

4 Installation of the power unit..........................................................9

5 Installation of the control..............................................................10

6 Bleeding and adjustment of the cylinders ....................................14

7 Installation of the supports...........................................................16

8 Test run and handing over...........................................................20

9 Appendix: Error codes of control..................................................22

10 Appendix: DIP-Switches..............................................................24

1. General remarks

1.1 Introduction

The lifting device delivered together with this assembly instructions is according to the tested model. Therefore it

would not be necessary for an approval before first use. However, there is no way to deliver the lifting platform

´ready to use´. Therefore before the first putting in operation must be an examination by an expert. The correct

working conditions include the faultless function of all security equipment. This installation instruction is for experts

in the sense of the European Community (EG guideline 89/392/EWG, Appendix 1, including the changes of

20.06.1991, 91/368/EWG). Experts are persons, who have expierience, formation and know-how on the field of

lifting platforms and with the working security guidelines of the specific country. They have to know the accident

avoiding guidelines and common technics to insure the safe working condition of lifting platforms.

1.2 Safety guidelines

During the use of the lifting platform, the regulations and rules of accident prevention are to be considered

fundamentally.

Only properly trained and authorized operators shall be allowed to operate the lift.

Unauthorized changes and modifications to the lifting platform relieve ROTARY from any liability for any damages

and injuries that might result therefrom.

Especially making inoperative or removal of the safety devices means a grave violation of the health and safety at

work regulations.

Burdens may only be included in accordance with the agreed use.

The maximum capacity must not be exceeded (pay attention to any additional load).

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 4

1.3 Installation site

The production-line lift is not equipped for the assembly in blast endangered rooms. The final placement has to be

taken from the architect´s plan. We recommend the workplace dimensions described in fig. 1.

Fig. 1

1.3 Electrical connection

Electrical connection and wiring is only allowed to be performed by an electro-technician with

consideration of the VDE guidelines and the guidelines of the local energy supplier. For the electrical connection

must be power supply with 3~/N+PE 400 volts, 50 Hz at installation site. The electrical fuse must be of quality T16

Amperes according to the German guideline VDE 0100. Feeding the supply occurs into the control box.

If there are only 3~/N+PE 230 volts available, the lift must be especially adapted at circuit board and motor

clamping. These adaptations are NOT included in this manual. You have to ask separately for these requirements!

The power supply connection may only be supplied by an electro-technician. In this case a

check of the protective earth with 10 Ampere and a high voltage check with 1000 Volt has to be carried out. This

check has to be remarked in the testing book owners manual.

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 5

2. Installation of the inground cassette

2.1 Foundation plan

Installation, adjustment and concrete of the in-ground cassette is described in detail in the

respective foundation plan. Ensure before installation that you have the valid foundation plan.

Model

Foundation plan

SL235MP, SL235RA,

SL250RA, SL235S3,

FP1335

SL235DOP

FP1335*

SL230RA-PE

SL235BR, SL235BR-RA

SL250BR-RA

FP2285

* If the platform lifts have to be installed inground or inground

together with floor level compensation you have to use different

foundation plans!

Table 1: Foundation plans

2.2 Lifting into the cavity

To move the inground cassette into the cavity use either 2 eye screws or the auxiliary profiles together with a belt.

The eye screws have to be fixed diagonally through wood cover and basic executions into the screw threads of the

cassette. Use the inner threads of the basic executions (fig. 2, ´X´). In this case you can fix the auxiliary profiles at

the outside later on. Now lift the inground cassette into the cavity using a suitable lifting device.

2.3 Inground installation options

In general there are two main possibilities for inground installation (fig. 1 and 2). In principle it makes no difference

if the cassette is ´empty´ or ´pre-assembled´ inclusice the complete hydraulic system inside (standard delivery).

Do not forget the vacant pipe from the inground cassette towards the site of the control (see

foundation plan). The connection between vacant pipe and the cassette must be water-tight! Don´t cut the vacant

pipe at the wall not at floor level to avoid penetration of water!

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 6

Fig. 2 Installation in existing floor

Fig. 3 Installation without existing floor

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 7

3. Installation of the lifting cylinders

Fig. 4 Fixation of cellular polyethylene Fig. 5 Lifting with an eye screw

If the in-ground cassette is not delivered "empty" for pre-installation, but "pre-assembled"

inclusive cylinders, cross bar, hydraulic pump and potentiometer mechanism (standard), you don’t have to perform

the work in chapter 3 and 4. In this case please continue directly with chapter 5!

3.1 Check before start

Please check before installation the correct and level building in of the lift box (+/-0 up to +3 mm to final floor level).

The position of the control box must be out of the dangerous area and the lift must be observable at least at two

sides.

3.2 Preparation of the empty cassette

Take off the wooden cover from the installation cassette and remove the cross connection using an angle grinder.

Check the room inside for cleanness, if necessary remove dirt and water. The frame of the installation cassette has

to be clean so that the basic guides and the cover lies plane.

First fix the self-adhesive cellular polyethylen on the cassettes´ frame (only necessary if the cassette was delivered

´empty´).

Before putting in the cylinder units into the installation cassette the hydraulic hoses at the cylinders have to be re-

tightened. The free end for the connection at the motor pump has to be fastened at the basic guides using cable

ties.

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 8

3.3 Installation of the hydraulic cylinders

Tighten the hydraulic hoses at the cylinder before mounting the hydraulic cylinders and fix the free end for the

connection to the hydraulic unit temporarily on the basic executions with a cable tie as far as this hasn’t been done

already ex-works. Now install the hydraulic cylinders on the right and left side with the welded synchronization lever

into the installation cassette. For best results use an eye screw M20 (models up to 3500 kg capacity) or M24

(models with capacity 5000 kg), which will be screwed into the cylinder (fig. 5). These screws are not contained in

the scope of delivery.

The piston rod has not to be fixed against falling out during handling because of the depression. It may go out only

about 15 cm.

Fix the eye screw not on the basic execution!.

The hydraulic cylinder with the screwed on proximity switches prepared ex-works is to be

installed at the right side in driving direction. After the lifting in screw in the socket head screw for fixation of the

basic executions and tighten it lightly for the moment.

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 9

4. Installation of the power unit

4.1 Delivery situation

If the inground cassette was not delivered ´empty´, the hydraulic pump is completely pre-assembled inside the

cassette inclusive fixation support, cables and tubes and hydraulic oil. The connectors for the hydraulic hoses are

covered with a screw cap during transport. Furthermore, the pre-filled hydraulic pump is covered with a srew cap

during transport to protect from running out the oil.

4.2 Fixation of the hydraulic pump

Hang up the hydraulic unit into the side thread mounts of the in-ground cassette and attach with the screws (M10

with fixation teeth) contained in scope of delivery. Connect hydraulics hoses to the connections A and B of the

hydraulic pump according hydraulic plan HP20410(standard power unit 20410 for all models (fig. 6).

Fig. 6 Connections at power unit 20410

In principal it doesn´t matter which hose is connected to which connection. But the hydraulic

hoses have to hang free between synchronizing mechanism and outer wall of the installation cassette.

4.3 Remove transportation locking

Remove screw cap (fig. 7; transportation locking) at the pump at the oil filler pipe and screw in enclosed ventilation

screw (fig. 8). The ventilation screw is contained in scope of delivery inside the control box.

Fig. 7: Screw cap (yellow) only for transport Fig. 8: Bleeder screw (red) for use

It is not allowed to use the lift with transportation locking of the pump, because this can destroy

the pump!

Installation Instructions ROTARY inground lifts SL230/SL235/SL250 • Release: 11/2013 • Page 10

5. Installation of control

5.1 Site of installation and scope of delivery

The control box has to be installed at the planned place corresponding to the vacant pipe preparation, in the ideal

case at the left side of the front wall of the work station. The clear assignment of the control to the lift and the

position of the operator outside the danger spot has always to be guaranteed. The fastening material (screws and

dowels) and the main key are enclosed in the control box (fig. 9).

Fig. 9 Scope of delivery of control (open box)

5.2 Electrical wiring

The enclosed electrical plans (table 2) give information to lead which electrical wires through the vacant pipe and

how to install the electrical connections. The electrical wires are normally already completely pre-assembled at

works and connected at the power unit. The standard length of the cables is prepared to 8 m. The cable set consits

of the following cables:

Model

Electric

Plan

Magic-

Number

SL235MP, SL235S3,

SL235RA, SL230RA-PE

SL250RA, SL235BR,

SL235BR-RA, SL250BR-RA

EP20325

5060

SL235DOP

EP20336

5060

Table 2: Electric plans and magic-numbers of the control.

All models except SL235DOP:

1. Motor cable (4 x 1,5 mm2)

2. Valve cable (3 x 0,75 mm2)

3. Proximity switch cable (3 x 0,25 mm2)

4. Pneumatic hose (



4 mm)

Additional cables at SL235DOP:

5. Valve cable (4 x 0,75 mm2) instead 3-wired

6. Lighting cable (3 x 0,75 mm2)

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