Rotary SPO54M Manuale utente

Rev. F 14/03/2016

SPO54

E And M

(600 & 700 Series)

Two Post Surface Mounted Lifts

Rheinland

TUV

Rheinland

TUV

Fig. 1

Fig. 2

1. Lift Location: Use architects plan when available to locate lift.

Fig. 1 or Fig. 2 shows dimensions of a typical bay layout.

2. Lift Height: See Fig. 3 for overall lift height of each speciﬁc lift

model. Add 25mm to overall height to lowest obstruction.

VORSICHT DO NOT install this lift in a pit or

depression due to ﬁre or explosion risks.

Fig. 3

Figs. 1 And 2 Detail

A 737mm

B 1829mm Minimum to nearest obstruction or bay. 2134mm

minimum nearest wall.

C 1422mm

D Power Unit

E 3962mm Minimum to nearest obstruction.

F (14) 20mm Anchors

G Apporach

H 165mm Minimum to other equipment.

I 3962mm Minimum to nearest obstruction.

J 3497mm

Fig. 3 Detail

A Overhead assembly

B 4166mm Top of cylinder

C Overhead mounting bracket

D 3/8“-16NCx3/4“ HHCS and ﬂanged lock nut

E Tie bar - use (2) 3/8"-16NCx2-1/2" carriage bolts and ﬂan-

ged lock nuts.

F Use (2) 3/8“-16NCx1“ carriage bolts and flanged lock nuts

in front and (2) in back.

Attention: E Series Lifts DO NOT Have Latch Cable Guides

or Locking Latch Cables.

3. Latch Cable Guides for M Series Lifts: Install the latch cable

conduit guide brackets to column extensions with (1) 1/4”-20NC x

1” HHCS and 1/4”-20NC Flanged Lock Nuts, Fig. 4. HHCS should

go through hole nearest the edge as shown, Fig. 4.

4. Column Extensions: Install the column extensions as shown,

Fig. 5 & 5a. Install Tie Bar as shown, Fig. 3.

Overhead Mounting Bracket: Install Mounting Brackets to

column extensions, Fig 3.

5. Lift Setting: Position columns in bay using dimensions shown

in Fig. 1 or Fig. 2. With column lying on the ﬂoor, two people can

lift the top of the column and walk towards the base. As the

column approaches vertical, one of the two people should move

to the opposite side of the column and assist in slowly setting the

column ﬂat on its base. Both column base plate backs must be

square on center line of lift. Notches are cut into each base plate

to indicate center line of lift. Using appropriate equipment, raise

carriage to ﬁrst latch position. Be sure locking latch is securely

engaged.

Note: For M Series lifts place column with power unit mounting

bracket on vehicle passenger side of lift.

Fig. 5

Fig. 4

Fig. 5a

6. Concrete and Anchoring: Concrete shall have a compression

strength of at least 20N/mm2and a minimum thickness of 125mm

in order to achieve a minimum anchor embedment of 95mm.

When using the standard supplied 20mm x 170mm lg. anchors, if

the top of the anchor exceeds 75mm above the ﬂoor grade, you

DO NOT have enough embedment. Drill (12) 20mm dia. holes in

concrete ﬂoor using holes in column base plate as a guide. See

Fig. 6a and Fig. 6b for hole depth, hole spacing, and edge distance

requirements.

CAUTION

DO NOT install on asphalt or other similar

unstable surfaces. Columns are supported only by anchors in

ﬂoor.

Standard

Height

Setting

102mm

Lower

Height

Setting

216mm

Lowest

Height

Setting

Fig. 7

Fig. 6b

Fig. 6a

Fig. 6a Detail

AConcrete Thickness (200mm) and hole depth (114mm)

B Edge Distance (150mm)

C Hole spacing (150mm)

7. IMPORTANT: Using the horse shoe shims provided, shim each

column base until each column is plumb, Fig. 7. If one column has

to be elevated to match the plane of the other column, full size

base shim plates should be used (Reference Shim Kit). Recheck

columns for plumb. Tighten anchor bolts to an installation torque

of 200Nm(20.4kg-m). Shim thickness MUST NOT exceed 13mm.

If anchors do not tighten to 200Nm(20.4kg-m) installation torque,

replace concrete under each column base with a 1219mm

x1219mm x 152mm thick 20N/mm2minimum concrete pad keyed

under and ﬂush with the top of existing ﬂoor. Let concrete cure

before installing lifts and anchors.

CAUTION

DO NOT install on asphalt or other similar

unstable surfaces. Columns are supported only by anchors in

ﬂoor.

Fig. 6b And 7 Detail

A 114mm Minimum

B 75mm

C 95mm

D 108mm

E Toe guard M series only.

F Anchor

G Shims (13mm maximum)

H Nut

I Flat washer

Drill holes using

20mm carbide

tipped masonry bit

drill bit.

Clean Hole

Run nut down just below

impact section of bolt.

Drive anchor into hole

until nut and washer

contact base.

Tighten nut with torque

wrench to 200 Nm.

Fig.9a

Fig. 9b

8. Overhead Assembly: Adjust overhead to 2896mm between

centerline of sheave pins, Fig. 8. Install (2) 3/8"-16NC x 3/4"

Flanged HHCS & Flanged Lock Nuts, do not tighten. Install

overhead stiffener angle inside center of overhead using (4) 3/8"-

16NC x 1" Flanged HHCS and Flanged Lock Nuts, see Fig. 8.

8a. Overhead Switch For M Series Lifts: Mount switch assembly

towards power unit column using (2) 1/4"-20NC x 3/4" lg. HHCS,

1/4”-20NC Nuts and 1/4" Star Washers, Fig. 8 & Fig. 9a.

8b. Continued overhead installation:

Insert 1/4"-20NC x 2-3/4" HHCS through pivot hole in end of switch

bar. Insert opposite end of bar through slot in switch mounting

bracket Fig 8.

Then secure HHCS and Switch Bar to overhead as shown,

using (2) 19mm spacer and 1/4”-20NC Lock Nut. Tighten Hex

bolt leaving 1.6mm gap between the spacer and the overhead

assembly.

9. Overhead: With a ladder by each column, two people position

the overhead assembly onto column mounting brackets and

fasten with 3/8"-16NC x 3/4" Lg. Flanged HHCS. Use (1) star lock

washer on power unit side, Fig. 9b. Use middle holes. Tighten

bolts at center of overhead assembly.

Fig. 8

Fig. 8 Detail

A 1/4“-20NC x 2-3/4“ HHCS and lock

nut.

B 1.6mm gap

C Star washers

D 299mm

E (2) 19mm Spacers

F Overhead Switch

G 50mm minimum

H (2) 3/8"-16NC x 3/4" HHCS and

ﬂanged lock nut.

I (4) 3/8"-16NC x 1" HHCS and ﬂan-

ged lock nut.

J 2896mm

Fig. 9a Detail

A (2) 1/4“-20NC x 3/4“ lg. HHCS

B On one side use (2) 1/4“ External Tooth Lock washers.

C (2) 1/4“-20NC Zinc Hex Nuts

Fig. 9b Detail

A (2) 3/8“-16NC x 3/4“ HHCS

B (2) 3/8“ Lock Nuts

10. Power Unit for M Series Lifts:

A. Install (1) star washer onto one of the (4) 5/16"-18NC x 1-1/2”

Lg. HHCS. This is very important for grounding. Put the (4)

5/16"-18NC x 1-1/2" lg. HHCS through the holes in the power

unit bracket, using push nuts to hold in place, Fig. 10. With

motor being the heaviest part of the unit, two people lift the

unit, each with one hand supporting the motor. Position the

unit on the bolts with one person supporting the power unit

while the other installs 5/16” lock washers and 5/16”-18NC

Nuts.

B. Mount Adapter Plate on column, as shown in Fig. 10, using

(3) 5/16"-18NC x 1/2" Socket Flat Head Counter Sunk Machine

Screws.

C. Remove Control Panel Cover by loosening retaining screws

in each corner. Mount Control Panel Base on Adapter Plate,

as shown in Fig. 10, using (4) #8-32NC x 3/8" Socket Head Cap

Screws. Re-attach Control Panel Cover.

D. Install and hand tighten Branch Tee to pump until O-ring is

seated, Fig 11. Continue to tighten the lock nut to 14 - 20Nm

(1.4 - 2.1kg-m), or until the nut and washer bottom out against

the pump manifold. NOTE: You may still be able to rotate the

Branch Tee. This is acceptable unless there is seepage at

the O-ring. If so, slightly tighten the lock nut.

IMPORTANT Over tightening lock nut may tear O-ring.

Fig. 11Fig. 10

CAUTION Installation of power unit for E series

lifts go to section 11.

CAUTION Continue to section 13.

Fig. 10 Detail

A 5/16"-18NC x 1-1/2" Lg. HHCS

B 5/16" External Tooth Lock washer

C Push Nut

D 5/16"-18NC Hex Nut

E Strain Relief

F Power Unit

G Adapter Plate

H 5/16"-18NC x 1/2" Socket Flat Head MS

I Control Panel Base

J Control Panel Cover

K #8-32NC x 3/8" Hex SHCS

Fig. 11 Detail

L Overhead Hose

M Branch Tee

N Crimped Hose Sleeve (Typical)

O Power Unit Hose (Short)

Fig. 12

Fig. 12a

Fig. 12b

11. Power Unit E Series Lifts:

Put (2) 5/16"-18NC x 1-1/2" HHCS through top holes in power

unit bracket using Vibration Pad to hold in place, Fig. 12. Install

5/16"-18NC Flanged Nuts until bolt end is ﬂush with end of nut.

Install power unit onto column extension, Fig. 12a. Slide bolt/

nut combination into top set of holes and down to bottom of slot.

Install HHCS, Vibration Pad, and Flanged HHCS in bottom power

unit holes and tighten. (Be sure to place vibration pad between

power unit and column extension). Tighten top HHCS and Nut.

Install and hand tighten Male Extension to pump until O-ring is

seated, Fig 12b. Continue to tighten the lock nut to 14 - 20Nm

(1.4 - 2.1kg-m), or until the nut and washer bottom out against the

pump manifold.

IMPORTANT

Over tightening lock nut may tear O-ring.

Install Female Swivel Tee To Male Extension, Fig. 12b. Use Flared

Fittings Tightening Procedure to tighten the Female Swivel Tee to

the Male Extension.

12. Flared Fittings Tightening Procedure:

Flared Fittings Tightening Procedure

1. Screw the ﬁttings together ﬁnger tight.

Then using proper size wrench rotate the ﬁtting

2-1/2 hex ﬂats.

IMPORTANT Flare seat MUST NOT rotate

when tightening. Only the nut should turn.

2. Back the ﬁttings off one full turn.

3. Again tighten the ﬁttings ﬁnger tight then using

a wrench, rotate the ﬁtting 2-1/2 hex ﬂats. This

will complete the tightening procedure and deve-

lop a pressure tight seal.

IMPORTANT Over tightening will damage

ﬁttings resulting in ﬂuid leakage.

Fig. 12b Detail

A Install male extension after power unit is

mounted.

B Install Tee after male extension is placed on

power unit.

Note: DO NOT ROTATE MALE EXTENSION

WHILE INSTALLING TEE.

Fig. 12 Detail

A 5/16"-18NC x 1-1/2" Lg. HHCS

B Vibration Pad

C 5/16"-18NC Flanged Lock Nut

Fig. 12a Detail

A Hang power unit from bolts in top of power unit

bracket.

B Fill Breather Cap

C Insert bottom bolts through holes after power

unit it hung attach ﬂanged lock nut from inside

column.

10 10 99

Fig. 13 Fig. 14

13. Hoses: Clean adapters and hose. Inspect all threads for

damage and hose ends to be sure they are crimped. Install hose

using Flared Fittings Tightening Procedure, Section 12. Install

hose clamps.

Adapter & Hose Installation (see Fig. 13 & 14)

1. Install item (2) with hose clamps, on power unit column side

connecting it to the cylinder (1) ﬁrst. E Series lifts only: Install

item #7 behind hose clip indicated. Orient such that welded

plug is inserted in near by hole.

2. Install item. (3) with hose clamps item (5) starting at opposite

cylinder and working toward the power unit. All excess hose

should be at bends & inside overhead assembly.

3. Connect item (2) & item (3) to Tee (4).

NOTE: Route Power Unit hose inside columns using slots

provided at column base, Fig. 15. Route Overhead Hose in column

channel on outside of column, Fig. 15. Overhead hose goes over

top end of overhead assembly, Fig. 16.

14. Oil Filling: Remove ﬁll-breather cap on power unit,

Fig. 13 & 14. Fill to MIN____ mark on tank with Dexron III ATF,

or hydraulic ﬂuid that meets ISO 32 speciﬁcations. Replace ﬁll-

breather cap.

Fig. 13 Detail

Hose Routing For M Series Lifts

Item Quan-

tity

Description

1 2 Hydraulic Cylinder

2 1 Power Unit Hose

3 1 Overhead Hose

4 1 Branch Tee

5 6 Hose Clips

6 3/8-16NC x 3/4” Carriage Bolts

6 3/8-16NC Flanged Lock Nuts

6 4 Hose Clips

4 3/8-16NC x 3/4” HHCS

4 3/8-16NC Flanged Lock Nuts

7 2 Mechanical Lift Hole Plug

8 Fill Breather Cap

9 Hose runs down approach side to cylinder on left

column.

10 Cylinder bleeder.

Fig. 14 Detail

Hose Routing For E Series Lifts

Item Quan-

tity

Description

1 2 Hydraulic Cylinder

2 1 Power Unit Hose

3 1 Overhead Hose

4 1 Branch Tee

5 6 Hose Clips

6 3/8-16NC x 3/4” Carriage Bolts

6 3/8-16NC Flanged Lock Nuts

6 4 Hose Clips

4 3/8-16NC x 3/4” HHCS

4 3/8-16NC Flanged Lock Nuts

7 Fill Breather Cap

8 Hose runs down approach side to cylinder on left

column.

9 Cylinder bleeder.

15. Equalizing Cables:

A) Remove sheave cover, Fig. 15.

Fig. 16

Fig. 15

Fig. 18

Fig. 17

CAUTION For E Series Lifts Continue To Section 20.

Fig. 17 Detail

A Upper sheaves

B Cable 2

C Cable 1

D Lower sheaves

Fig. 15 Detail

A Attach hose to column using

3/8-16NC x 3/4" carriage bolts,

flanged lock nuts, and hose clips.

B Sheave Cover

B) Refer to Fig. 17 for the general cable arrangement. First, run

a cable end up through the small hole in the lower tie-off

plate, Fig. 18.

Fig. 16 Detail

A 3/8-16NC x 3/4" flanged HHCS and

flanged lock nut.

C) Push the cable up until the stud is out of the carriage top

opening.

D) Run a nylon insert lock nut onto the cable stud so 13mm of

the stud extends out of the lock nut.

E) Pull the cable back down, Fig. 18.

F) Run cable around the lower sheave, then up and around

overhead sheave and across and down to the opposite

carriage, Fig. 17. Install sheave cover, Fig. 15.

G) Fasten the cable end to the carriage upper tie-off bracket.

Tighten the lock nut enough to apply light tension to the

cable.

Fig. 18 Detail

A Upper cable tie-off plate and 5/8"

nylon insert lock nut.

B Lower cable tie-off and 5/8" nylon

insert lock nut.

C Steel pipe spacer for narrow bay

and low ceiling.

To set up cables for a low ceiling (LC),

use approximately 16mm I.D. with a

3mm minimum wall thickness steel

pipe located at the lower cable tie off.

The lengths required are as follows:

4" (102mm) Lower Height =

8" (203mm) long pipe

8-1/2" (216mm) Lower Height =

17" (432mm) long pipe

H) Repeat procedure for the second cable. Adjust the tension

of both cables during the ﬁnal adjustments in section. See

Section 36 for E series lifts and Section 39 for M series lifts.

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