Sanyo VDC-HD3100P Manuale utente

FILE NO.

REFERENCE No.SM5310799

L5DK2/XE2-Z, XE2-C1F, XE2-C8F, US2-Z, US2-C1F, US2-C8F (R)

NOTE: 1. Parts order must contain model number, part number, and description.

2. Substitute parts may be supplied as the service parts.

3. N.S.P. : Not available as service parts.

Design and specifications are subject to change without notice.

SERVICE MANUAL

The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of

special significance to product safety. Should any component designated by a symbol need to be replaced, use only the

part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.

PRODUCT SAFETY NOTICE

RoHS

This product does not contain any hazardous substances prohibited by the RoHS Directive.

WARNING

You are requested to use RoHS compliant parts for maintenance or repair.

You are requested to use lead-free solder.

(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying

out repair work.)

VDC-HD3100P

(Product Code : 117 412 02)

(Product Code : 117 462 02)

(Product Code : 117 462 12)

(Europe, U.K., Southeast Asia)

CONTENTS

SPECIFICATIONS .............................................3

1. DISASSEMBLY ..............................................5

2. ADJUSTMENT ...............................................9

3. PARTS LIST ................................................12

CIRCUIT DIAGRAMS &

PRINTED WIRING BOARDS ...........................C1

VDC-HD3100

(Product Code : 117 412 03)

(Product Code : 117 462 03)

(Product Code : 117 462 13)

(U.S.A., Canada, Taiwan, Brazil)

Megapixel Camera

-2 -

WARNING

Do not use solder containing lead.

This product has been manufactured using lead-free

solder in order to help preserve the environment.

Because of this, be sure to use lead-free solder when

carrying out repair work, and never use solder

containing lead.

Lead-free solder has a melting point that is 30 - 40°C (86 -

104°F) higher than solder containing lead, and moreover it

does not contain lead which attaches easily to other metals.

As a result, it does not melt as easily as solder containing

lead, and soldering will be more difficult even if the

temperature of the soldering iron is increased.

The extra difficulty in soldering means that soldering time

will increase and damage to the components or the circuit

board may easily occur.

Because of this, you should use a soldering iron and

solder that satisfy the following conditions when carrying out

repair work.

Soldering iron

Use a soldering iron which is 70 W or equivalent, and

which lets you adjust the tip temperature up to 450°C

(842°F). It should also have as good temperature recovery

characteristics as possible.

Set the temperature to 350°C (662°F) or less for chip

components, to 380°C (716°F) for lead wires and similar,

and to 420°C (788°F) when installing and removing shield

plates.

The tip of the soldering iron should have a C-cut shape or

a driver shape so that it can contact the circuit board as flat

or in a line as much as possible.

Solder

Use solder with the metal content and composition ratio by

weight given in the table below. Do not use solders which

do not meet these conditions.

Lead-free solder is available for purchase as a service tool.

Use the following part number when ordering:

Part name: Lead-free solder with resin (0.5 mm dia., 500 g)

Part number: VJ8-0270

Metal content Tin (Sn) Silver (Ag) Copper (Cu)

Composition

ratio by weight 96.5% 3.0% 0.5%

Note:

If replacing existing solder containing lead with lead-free

solder in the soldered parts of products that have been

manufactured up until now, remove all of the existing solder

at those parts before applying the lead-free solder.

-3 -

Camera

Image pickup device : 1/3-inch CMOS sensor

Effective pixels : 16:9 1920 (H) x 1080 (V), 4:3 2288 (H) x 1712 (V)

Lowest image illumination : 50IRE: 1.0 lx (at F1.2, high gain)

Video S/N ratio : 50 dB (whenAGC is “OFF”)

Lens : Built-in varifocal lens f=3 to 9 mm, F1.2 to 2.1

Adjustment focus : Focus assist function

White balance : Auto (ATW), one push (AWC), manual (R/B gain adjustable),indoor, outdoor, fluorescent

Backlight compensation : Multi-spot evaluative metering, center-weighted evaluative metering, masking

Electronic sensitivity boosting : Auto (32 x max) or Off

Electronic shutter : 1/25, 1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VDC-HD3100P)

Electronic shutter : 1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VDC-HD3100)

Electronic shutter : Long exposure shutter (1x, 2x, 4x, 8x, 16x, 32x)

Iris control : DC iris lens supported

Camera settings : Selectable between 2 camera setting patterns

AGC gain : Normal/ Middle/ High (Manual gain setting possible at Off)

Gamma correction : 0.45, 1, Mode 1, Mode 2

Aperture compensation : On/Off (Correction level adjustable)

VIVID COLOR EFFECT : ON/OFF

DNR : ON/OFF

Mirror : H/V/HV/OFF

Privacy mask : On/Off, max. 8 mask patterns

Motion sensor : On (masking/ detection area setting)/ Off

Language selection : English, French, German, Spanish, Japanese

I/O

Video output : Composite output

LAN : 10BASE-T/ 100BASE-TX (RJ-45 connector)

Alarm input : 2 (NO/NC)

Alarm output : 2 (NO/NC, 16V, 150 mA, open collector)

SPECIFICATIONS

-4 -

Network

Image/ video compression : H.264/ JPEG

Video size (H.264) : (16:9) 1920x1080, 1280x720, 640x360, 320x180

Video size (H.264) : (4:3) 1600x1200, 1280x960, 1024x768, 640x480, 320x240

Video size (JPEG) : (16:9) 1920x1080, 1280x720, 1024x576, 640x360

Video size (JPEG) : (4:3) 2288x1712,1600x1200, 1280x960, 1024x768, 800x600, 640x480, 320x240

Picture quality : QUALITY mode: BASIC, NORMAL, ENHANCED, FINE, SUPER FINE

Picture quality : BITRATE mode: User-specified bit rate

Interface : 10BASE-T/ 100BASE-TX

Protocol : TCP/IP, UDP, HTTP, HTTPS, SMTP, NTP, DHCP, FTP, DDNS, RTP, RTSP, RTCP

Simultaneous access : 20

Security : BASIC authentication (ID/password), SSL, IP filtering

Others

International Waterproof and Dustproof Standard : IP66

Operating ambient temperature/humidity : Temperature: -10 °C - + 50 °C (14°F - 122°F)

Operating ambient temperature/humidity : Humidity: less than 90 % RH (no condensation)

Power source : 24 V AC ± 10 %, 50/60 Hz/ 12 V -15 V DC/ PoE

Power consumption (approx.) : 4.6 W, 18 W (with heater turned on)

Weight (approx.) : 770 g (28 oz.)

Dimensions [mm/(inch)] :

-5 -

16 16

1. DISASSEMBLY

1-1. REMOVAL OF CABINET

1. Three special screws 4 x 20

2. Two screws 3 x 4

3. Holder safety

4. Two spacers

5. Three screws 3 x 6

6. Mounting dome

7. Cover dome

8. Gasket dome

9. Gasket top

10. Cabinet top

11. Cover, inner

12. Two screws 3 x 10

13. Screws 3 x 4

14. Two screws 3 x 6

15. Two gasket O rings

16. Two screws 3 x 6

17. Holder CA2

18. Two gasket O rings

19. Cabinet bottom

-6 -

1-2. REMOVAL OF CA-2 BOARD AND CA-3 BOARD

1. Connector (CN714)

2. Connector (CN713)

3. Two screws 3 x 6

4. Fixer cable

5. Assy, wire (W4007, CN106)

6. Assy, wire (video cable, CN111)

7. Assy, wire (W4005, CN401)

8. Two screws 3 x 6

9. Connector

10. Connector

11. Connector (CN403)

12. Assy, wire (W4006, CN882)

When assembling the assembly wire should be

placed below the cover CA5.(Fig. 1-1)

When assembling be careful that the assembly

wire does not get clamped.(Fig. 1-2)

13. Assy, wire (W4004, CN104)

14. CA-2 board (with CA-5 board)

15. Three screws 2 x 4

16. Holder PWB

17. Assy, wire (W4008, CN972)

18. CA-3 board

19. Two screws 3 x 4

20. Two pipes

21. Holder camera

Cover, CA5

Fig. 1-1 Fig. 1-2

-7 -

10 11 12

1-3. REMOVAL OF CA-4 BOARD, ASSY LENS AND BOARD LOCATION

1. Screw 3 x 6

2. Special washer

3. Pipe

4. Screw 3 x 6

5. Arm pan

6. FPC (CN704)

7. Harness (CN702)

8. Two screws 2 x 4

9. Connector

10. CA-4 board

11. Heat sink tape CMOS

12. Two screws 2 x 6

13. Holder CA4

14. Screw 2 x 3

15. Two spacer lenses

16. Holder lens

17. Four screws 2 x 5

18. Assy, unit

19. Spring lens

20. Screw 1.7 x 2

21. Spacer spring

22. Three screws 1.4 x 4

23. Assy, lens

24. Two screws 1.4 x 4

25. Assy, motor DN

26. Lid,FAD

27. Gear, FAD

28. Gear, helical

29. Assy, FAD

CA-3 board

CA-5 board

CA-2 board

CA-4 board

BOARD LOCATION

-8 -

1-4. HEATER POTION BOARD

When assembling, organize the cables as illustrated in the figure shown above. ( )

-9 -

2. ADJUSTMENT

2-1. Table for Servicing Tools

1. Calibration software

Download the calibration software and the firmware from the

following URL.

http://www.overseas.sanyo.com/dcamera_service/

Place the DscCalDi.exe file, camapi32.dll file and

QrCodeInfo.dll file together into a folder of your choice.

2. Pattern box

Turn on the switch and wait for 30 minutes for aging to take

place before using Color Pure. It is used after adjusting the

chroma meter (VJ8-0192) adjust color temperature to 3100

± 20 K and luminosity to 900 ± 20 cd/m2. Be careful of han-

dling the lump and its circumference are high temperature

during use and after power off for a while.

2-2. Setup

1. System requirements

Windows 2000 or XP or Vista

IBM® -compatible PC with pentium processor

USB port

2. Video monitor

Connect the video output to a video monitor with an input

impedance of 75 ohms.

2-3. Adjustment Items and Order

1. AWB Adjustment

2. CMOS White Point Defect Detect Adjustment

3. CMOS Black Point And White Point Defect DetectAdjust-

ment In Lighted

4. Focus Assistance Drive Adjustment

Note: If the lens, CMOS and board and changing the part, it

is necessary to adjust again. Item 1-4 adjustments should be

carried out in sequence.

2-4. Connecting the camera to the computer

1. Connect the camera’s USB terminal to the computer’

USB connector.

2. It turns on power while pushing the FAR button and the

SET button of the operation panel.

3. Double-click on the DscCalDi.exe.

4. L5DK2/--2 is selected with Model Code.

5. PAL (VDC-HD3100P) or NTSC (VDC-HD3100) is

selected with Video Mode.

2-4-1. Computer screen during adjustment

2-4-2. Operation buttons

Firmware

QrCode

AWB

Focus

UV Matrix

R Bright

RGB Offset

Tint

B Bright

Gain

Phase

LCD

Calibration Upload

Initialize

LCD Type H AFC Test

VCOMDC

VCOMPP

Cal Data

Cal Mode

EVF

USB storage

Get

Set

VID Set

PID Set

Serial Set

Rev. Set

Setting

Language

Video Mode

VCO

Factory Code

Backrush pulse :

Set

Get

Model_Code

Ref. No. Name Part code

J-1

J-2

J-3

J-4

J-5

J-6

VJ8-0190

VJ8-0192

VJ8-0191

VJ8-0260

VJ8-0282

Pattern box

Calibration software

Chroma meter

Spare lump (pattern box)

Collimator

Spare lump (collimator)

Number

3 2 1

1: NEAR button

2: FAR button

3: SET button

4: REVERSE button

5: RESET button

-10 -

2-5. Adjustment

1. AWB Adjustment

Adjustment location: AWB of computer screen

Measuring location: Computer screen

Measuring equipment:

Preparation:

Lens is set on TELE edge/NEAR edge.

Adjusting method:

1. Set a distance of 0.5-1.0 cm between camera lens and

the pattern box. (Do not enter any light.)

2. Connect the camera’s USB terminal to the computer’

USB connector.

3. It turns on power while pushing the FAR button and the

SET button of the operation panel.

4. Double-click on the DscCalDi.exe.

5. Click the AWB, and click the Yes.

6. AWB adjustment value will appear on the screen.

7. Click the OK.

Adjustment value determination is effectuated using the

“CHECK”.

CHECK= wc0, wc1, wc2

The adjustment values fulfill the conditions below, they are

determined as within specifications.

Adjustment value determination

wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40

2. CMOS White Point Defect Detect Adjustment

Adjustment location: CCD Defect of computer screen

Measuring location: Computer screen

Measuring equipment:

Note:

If readjusting after it has already been adjusted, wait for 15

minutes or more for the unit to cool down first.

Adjustment method:

1. Connect the camera’s USB terminal to the computer’

USB connector.

2. It turns on power while pushing the FAR button and the

SET button of the operation panel.

3. Double-click on the DscCalDi.exe.

4. Shield light with a lens cap to provide dark condition.

5. Select “CCD Defect” on the LCD “Test”, and click the “Yes”.

6. After the adjustment is completed, OK will display.

7. Click the OK.

3. CMOS Black Point And White Point Defect Detect

Adjustment In Lighted

Adjustment location: CCD Black of computer screen

Measuring location: Computer screen

Measuring equipment:

Adjusting method:

1. Set a distance of 0.5 - 1.0 cm between the pattern box and

the camera.

2. Connect the camera’s USB terminal to the computer’

USB connector.

3. It turns on power while pushing the FAR button and the

SET button of the operation panel.

4. Double-click on the DscCalDi.exe.

5. Select “CCD Black” on the LCD “Test”, and click the “Yes”.

6. After the adjustment is completed, the number of defect

will appear.

7. Click the OK.

Camera

Pattern box

Camera

Pattern box

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