SBC PCD1.M2220-C15 Manuale utente
Manual
PCD1.M2220-C15
E-Line CPU
Document 27-640 – Version ENG03 | 2020-03-25
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
PCD1.M2220-C15 E-Line CPU
Table of Contents
0-1
0
0 Table of Contents
0.1 Document Process ................................................................................ 0-4
0.2 Trademarks ........................................................................................... 0-4
1 Graphic overview
1.1 Go to... .................................................................................................. 1-1
2 Guidance
2.1 Documents ............................................................................................ 2-1
2.2 Introduction ........................................................................................... 2-2
2.2.1 Connection of Saia PCD®controllers to the Internet ............................. 2-2
2.2.2 Planning an application ......................................................................... 2-3
2.2.3 Wiring .................................................................................................... 2-4
2.2.4 Addressing the inputs and outputs (I/O) ................................................ 2-5
2.3 Assembly ............................................................................................... 2-7
2.3.1 Dimensions ........................................................................................... 2-7
2.3.2 Mounting position and ambient temperature ......................................... 2-7
2.3.3 Mounting on DIN rails ............................................................................ 2-8
2.3.4 Disassembly from DIN rails ................................................................... 2-8
2.3.5 Slot cover for PCD2-I/O plug-in module Slot 0 and 1 ............................ 2-9
2.3.6 Process slot cover ................................................................................. 2-10
2.4 Handling PCD2 I/O modules ................................................................. 2-14
2.4.1 Insert module ........................................................................................ 2-14
2.4.2 Remove module .................................................................................... 2-14
2.5 Power supply and earth concept ........................................................... 2-15
2.5.1 Ground symbol ...................................................................................... 2-15
2.5.2 24VDC supply ....................................................................................... 2-16
2.5.3 24VAC supply ........................................................................................ 2-17
3 CPU / processor unit
3.1 Properties of the PCD1.M2220-C15 CPU ............................................. 3-1
3.2 General technical details ....................................................................... 3-2
3.3 Hardware version number ..................................................................... 3-3
3.4 Firmware (COSinus update) ................................................................. 3-4
3.5 System memory structure ..................................................................... 3-5
3.5.1 Memory management of the PCDs with the COSinus OS .................... 3-5
3.5.2 Flash memory structure on PCD1.M2220-C15 ..................................... 3-6
3.5.3 SD card on IO slot (PCD2.R6000) ........................................................ 3-6
3.5.4 Flash memory modules PCD7.Rxxx for the le system ........................ 3-7
3.6 System resources ................................................................................. 3-8
3.6.1 User program in block structure ............................................................ 3-8
3.6.2 Data types/value ranges ....................................................................... 3-9
3.6.3 Resource elements ............................................................................... 3-9
3.6.4 Data retention ........................................................................................ 3-10
3.7 LED operating states ............................................................................. 3-11
3.8 Run/Stop button .................................................................................... 3-12
3.9 Watchdog (relay) ................................................................................... 3-13
3.9.1 .. as a watchdog function ...................................................................... 3-13
3.9.2 .. as a relay output ................................................................................. 3-15
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
PCD1.M2220-C15 E-Line CPU
Table of Contents
0-2
0
3.10 Watchdog (software) ............................................................................. 3-17
3.11 Program download and backup ............................................................ 3-18
4 RIO (Remote I/O)
4.1 Remote expansions .............................................................................. 4-1
5 Communication interfaces
5.1 Using the SBC S-Bus ............................................................................ 5-1
5.2 On-board ............................................................................................... 5-2
5.2.1 PGU (USB port) programming interface ............................................... 5-2
5.2.2 Ethernet (Eth0.0/Eth0.1) port #9 ........................................................... 5-3
5.2.3 RS-485 (port#0+1) electrically isolated (terminal block X1) .................. 5-4
5.3 Interfaces using PCD2 plug-in modules PCD2.F2xx ............................ 5-6
5.3.1 General notes for the plug-in module PCD2.F2xxx ............................... 5-6
5.3.2 Port addresses for PCD2.F2xx on Slot 0 and/or Slot 1 ......................... 5-7
5.4 Modem communication ......................................................................... 5-8
6 Inputs and outputs
6.1 On-board ............................................................................................... 6-1
6.1.1 Connection overview ............................................................................. 6-2
6.1.2 Digital inputs (terminal block X10, X14, X18) ........................................ 6-3
6.1.3 Analogue inputs (terminal block X10) ................................................... 6-5
6.1.4 Digital output ......................................................................................... 6-9
6.2 I/O plug-in modules for Slot 0 and Slot 1 .............................................. 6-11
7 System cables and adapters
7.1 System cables with I/O module connections for PCD ........................... 7-1
8 Conguration
8.1 Requirement .......................................................................................... 8-1
8.2 General ................................................................................................. 8-2
8.3 Device Congurator .............................................................................. 8-3
8.3.1 Execution .............................................................................................. 8-3
8.3.2 Help ....................................................................................................... 8-3
8.3.3 Media mapping view ............................................................................. 8-4
8.4 Digital inputs on-board .......................................................................... 8-5
8.5 Analogue inputs on-board ..................................................................... 8-6
8.6 Special function ..................................................................................... 8-8
8.6.1 Watchdog relay for monitoring or as relay output .................................. 8-8
9 Maintenance
9.1 Maintenance-free .................................................................................. 9-1
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
PCD1.M2220-C15 E-Line CPU
Table of Contents
0-3
0
A Appendix
A.1 Symbols ................................................................................................A-1
A.1.1 Note: ......................................................................................................A-1
A.1.2 Connection descriptions ........................................................................A-1
A.2 Denition of serial interfaces .................................................................A-2
A.2.1 RS-485 ..................................................................................................A-2
A.3 Installation regulations and relay contacts ............................................A-3
A.3.1 Installation regulations for switching extra-low voltage .........................A-3
A.3.2 Installation regulations for switching low voltage ..................................A-3
A.3.3 Switching inductive loads ......................................................................A-5
A.3.4 Specications of the relay manufacturer
about the dimensioning of the RC elements .........................................A-5
A.4 Abbreviations ........................................................................................A-7
A.5 Glossary ................................................................................................A-8
A.6 Contact ..................................................................................................A-10
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
PCD1.M2220-C15 E-Line CPU
Table of Contents
0-4
0
0.1 Document Process
Version Updated Published Comments
ENG01 2016-04-18
2016-05-10
-
Chapt. 6.1.4
- New Document
- Connection assignment for watchdog
function
ENG02 2020-03-03 Chapt. 6.1.2 - Wiring diagram for AC-inputs changed
ENG03 2020-03-25 Chapt. 6.1.2 - Wiring diagram for AC-inputs changed
again
0.2 Trademarks
Saia PCD®is a registered trademark of Saia-Burgess Controls AG.
Technical changes are subject to the latest technical developments.
Saia-Burgess Controls AG, 2020. © All rights reserved.
Published in Switzerland
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
PCD1.M2220-C15 E-Line CPU
Graphic overview
1-1
1
1 Graphic overview
1.1 Go to...
The graphic overview shows some of the most important points regarding the op-
erating instructions for the PCD1.M2220-C15.
Click the descriptive texts for the connections to jump direct to the corresponding
section of the document.
The numbers separated by full stops correspond to the chapter numbers.
M1
2 free slots with SPI (fast
serial bus) for PCD2
plug-in module 6.2
Slot for memory
module 3.5.4
Terminals for on-board in-
puts/outputs and watchdog
relay 6.1.1
Terminating resistors
(RS-485) 5.2.3
Operating LEDs
3.7
Power supply
2.5.2
On-board RS-485
interfaces 5.2.3
USB connection
5.2.1
RUN/STOP
button 3.8
Ethernet connection
(2 port switch) 5.2.2
RS-485 LEDs
5.2.3
Ethernet LEDs
5.2.2
DI0... 3 LEDs
6.1.2
AI0… 1 LEDs
6.1.3
WD LED
3.9 FW
Firmware
3.4
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
Guidance
2-1
2
2 Guidance
2.1 Documents
Comprehensive information and manuals, yers, etc. can be downloaded from the
following websites.
Support: www.sbc-support.com
PCD homepage: www.saia-pcd.com
The following documents are recommended as a supplement to this manual:
Topic Document number
System catalogue 26-215
Saia PG5®programming tool 26-732
Programming in the instruction list 26-733
I/O modules 27-600
System cables and adapters 26-792
Ethernet TCP/IP 26-776
RS-485 network 26-740
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
Introduction
Guidance
2-2
2
2.2 Introduction
This manual describes the technical details of the PCD1.M2220-C15 components.
The meanings of the symbols, abbreviations and general technical information
used in this manual are listed in the appendix.
This section should help you to recognise and implement the principles for the planning
and installation of controller systems with PCD1.M2220-C15 components.
Details about hardware, software, conguration, maintenance and troubleshooting
are included in the relevant sections.
2.2.1 Connection of Saia PCD®controllers to the Internet
When Saia PCD controllers are connected directly to the Internet, they are
also a potential target for cyber attacks. Appropriate protective measures
must always be taken to ensure secure operation.
PCD controllers include simple, integrated protection features. However, se-
cure operation on the Internet is only guaranteed using external routers
with a rewall and encrypted VPN connections.
For more information, please refer to our support site:
www.sbc-support.com/security
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
Introduction
Guidance
2-3
2
2.2.2 Planninganapplication
When planning PCD1.M2220-C15 applications, the following aspect must be con-
sidered:
The internal load current taken by the I/O modules from the +5V and +V supply
must not exceed the nominal supply current specied for the CPU.
Whenplanninganapplication,werecommendthefollowingprocedure:
1. Select all the I/O modules according to the requirements.
2. Check the max. supply current for the CPU!
3. Estimate an intake of the 24V supply. Use the estimated values. The estimated
values can be taken from the section on the current requirement of the PCD1
I/O modules or dened using the PG5 device congurator.
For most applications, it must be noted that the outputs represent the largest
load on the 24V power supply. For 16 outputs with a load output of 0.5A each, the
load is still 8A if all the outputs are switched on.
Hardware manual PCD1.M2220-C15 │ Document 27-640 – Version ENG03 │ 2020-03-25
Saia-Burgess Controls AG
Introduction
Guidance
2-4
2
2.2.3 Wiring
Appropriate use
By qualied personnel only
●230VAC power cables and data cables must be installed separately with
a minimum distance of 10 cm. It is recommended to also leave space
between the power and data cables in the switch cabinet.
●Digital data/bus lines and analogue data/sensor lines should be installed sepa-
rately.
●It is recommended to use shielded cables for analogue data cables.
●The shielding should be earthed at the inlet to or outlet from the switch cabinet.
The shielding should be as short as possible and feature a cross-section that is
as large as possible. The central earthing point should be > 10 mm² and con-
nected to the earth cable via the shortest route.
●The shielding is normally only connected with the control cabinet on one side
unless a potential equalisation with signicantly lower resistance than the
shielding resistance is present.
●Inductive loads that are installed in the same switch cabinet, e.g. contactor
coils, must be equipped with suitable suppressors (RC elements).
● Switch cabinet components with large eld strengths, e.g. transformers or fre-
quency inverters, should be shielded with separator plates with a good
earth connection.
Overvoltageprotectionforgreatdistancesorexternalcables
●When installing cables outside buildings or over great distances, suitable
overvoltage protective measures must be taken. These measures are crucial,
particularly for bus cables.
●For cables installed outdoors, the shielding must have a suitable power cable
capacity and be earthed at both ends.
●The overvoltage conductor should be installed at the inlet of the switch cabinet.
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