Seaward EV100 Manuale utente

EV100

Electric Vehicle Supply Equipment

Tester

Operating Instructions

Bracken Hill

South West Industrial Estate

Peterlee

Co Durham

SR8 2SW

ENGL ND

Tel: +44(0)191 5863511

www.seaward.co.uk

sales@seaward.co.uk

service@seaward.co.uk

Part Number 405 566 Revision 1

September 2015

EV100 Operating Instructions

- 2 -

Contents

Page

Certificate of Conformity 3

Limited Warranty and Limitation of Liability 4

Introduction 5

1 User notes 5

2 Safety notes 5

3 Accessories 6

3.1 Standard contents 6

3.2 Optional accessories 6

Identifying parts of the unit 6

5 Using the EV100 7

5.1 Power on the EV100 7

5.2 Battery condition check 7

5.3 Connecting the EV100 8

5.3.1

Type 1 tethered cable 8

5.3.2

Type 2 tethered cable 8

5.3.3

Type 2 direct connection 9

5.4 Standard auto sequence (excluding simulated EV faults) 9

5.5 Extended auto, including simulated EV faults 10

5.6 Vented system test 11

5.7 Insulation resistance test 11

5.8 RCD test 12

5.8.1

Single RCD trip time test 12

5.8.2

utomatic RCD test sequence 12

5.9 uto shutdown 13

5.10 Warning messages 13

6 Seaward EVSEMobile pp 15

6.1 EVSEMobile functions 15

6.2 Transferring data from the EV100 to EVSEMobile 15

6.3 dding photographs to a record 16

6.4 Memory functions 16

6.4.1

PDF Export 17

6.4.2

Export all data 17

6.4.3

Import data 18

6.4.4

Clearing the memory 18

7 Specifications 19

8 Maintenance 20

8.1 Cleaning 20

8.2 Battery replacement 21

8.3 Replacing the fuse 21

8.4 Service and Calibration 21

8.5 Spare parts 21

ppendix 23

EV100 Operating Instructions

- 3 -

CERTIFICATE OF CONFOR ITY

s the manufacturer of the apparatus listed, we declare under our sole responsibility that the product:

Seaward EV100

To which this declaration relates are in conformity with the relevant clauses of the following standard:

IEC 61010-1

Safety requirements for electrical equipment for measurement, control, and laboratory use – Part

1: General requirements.

IEC 61557-1,2,3,6,10

Electrical safety in low voltage distribution systems up to 1000V a.c. and 1500V d.c. – Equipment

for testing, measuring and monitoring of protective measures

IEC 61326

Electrical equipment for measurement, control and laboratory user-E C Requirements

Performance: The instrument operates within specification when used under the conditions in the above

standards EMC and Safety Standards.

The product identified above conforms to the requirements of Council Directive 2004/108/EC and

2006/95/EC.

Seaward Electronic Ltd is registered under BS EN ISO9001:2000 Certificate No: Q05356.

EV100 Operating Instructions

- 4 -

Limited Warranty & Limitation of Liability

SE W RD Electronic Limited guarantees this product to be free from defects in material and

workmanship under normal use and service for a period of 2 year, provided the instrument is serviced

and calibrated by authorised agent in accordance with the manufactures instructions. The period of

warranty will be effective at the day of delivery.

Manufacturer does not provide any warranty for the following:

•ny normal wear and tear;

•Errors or damage caused by: (i) misuse or not using your product in accordance with the user guide,

such as if the product has been exposed to moisture, to dampness or to extreme thermal or

environmental conditions or to rapid changes in such conditions, to corrosion, to oxidation, to

spillage of food or liquid or to influence from chemical products, (ii) using your product with, or

connecting it to, any product, accessory, software, or service not manufactured or supplied by

manufacturer, (iii) any products combined with your Product by a third party, (iv) damage or errors

caused by hacking, cracking, viruses, or ot her malware, or by unauthorised access to services,

accounts, computer systems or networks; or (v) other acts beyond manufacturer’s reasonable

control.

This Warranty is not valid:

•If your product, or the software it runs on, has been (i) opened, modified, or repaired without

manufacturer’s authorisation, or (ii) repaired with unauthorised spare parts;

•If you have not installed the latest software updates that are publicly available for your product within

a reasonable time of their release; or

•If you refuse to give possession of the product to manufacturer for repair and investigation.

ll rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner,

either electronically, mechanically, by photocopying, recording, or in any manner, without prior written

consent from SE W RD Electronic Limited. This also applies to accompanying drawings and diagrams.

Due to a policy of continuous development SE W RD Electronic Limited reserves the right to alter the

equipment specification and description outlined in this publication without prior notice and no part of

this publication shall be deemed to be part of any contract for the equipment unless specifically referred

to as an inclusion within such contract.

EV100 Operating Instructions

- 5 -

Introduction

The EV100 is an all-in-one test and diagnostic tool, designed to ensure that electric vehicle

supply equipment (EVSE) is operating correctly and safely, both at the time of installation and as

part of an ongoing periodic maintenance regime. The units can perform a comprehensive set of

measurements at the press of a button, including:

Maximum available charging current

Output voltage

Earth loop impedance

RCD trip time

Control pilot PWM voltage

Control pilot PWM frequency

Control pilot PWM duty cycle

EVSE state transition time

1 User notes

This instrument and its operating instructions are intended for use by adequately trained

personnel using appropriate PPE.

The following symbols are used in these operating instructions and on the EV100.

Warning of electrical danger!

Indicates instructions must be followed to avoid danger to persons.

Important, follow the documentation! This symbol indicates that the operating instructions must

be adhered to in order to avoid danger.

2 Safety notes

In order to ensure safe operation of this instrument, all notes and warnings in these instructions must be

observed at all times.

The EV100 is intended for use in a dry environment only.

The EV100 may be used to make measurements on circuits rated up to C T III 300 V C/DC

with reference to earth. Do not connect the EV100 to voltages that may exceed this rating.

Check the rated system voltage marked on the test adaptor against the rating of the system

under test before use.

Check the EV100 and all associated cables and leads before operating the equipment. Do not

use if there are signs of damage. Only use test adaptors supplied by the manufacturer.

Do not touch any exposed metal parts of the EVSE or charging cable during testing.

Do not open or attempt to dissemble the EV100 or test adaptor.

lways connect the test adaptor to the EV100 before connecting to the EVSE under test.

Do not leave the EV100 permanently connected to an EVSE installation. lways disconnect all

test leads immediately after use.

EV100 Operating Instructions

- 6 -

1. LCD Display

2. On/Off key

3. uto test sequence key – triple action

a. Cable simulation setting (no test adaptor is connected)

b. uto test sequence (short press)

c. Extended auto sequence (long press >3s)

4. Stop key

5. Insulation test key

6. NFC device position

7. RCD test key – dual action

a. Single trip time measurement (short press <2s)

b. uto test sequence (long press >2s)

8. Vent system test key

9. Test port

10.Protective cover

Where safe operation of the EV100 is no longer possible it should be immediately shut down and

secured to prevent accidental operation. It must be assumed that safe operation is no longer possible:

•if the instrument or leads show visible signs of damage or

•the instrument does not function or

•after long periods of storage under adverse environmental conditions.

If the EV100 is used in a manner not specified by this document then the protection provided by

the equipment may be impaired.

3 Accessories

3.1 Standard contents

The Seaward EV100 test kit is supplied with the following items:

1 off EV 100 test instrument

1 off professional carry case

1 off Type 2 test adaptor

1 off Quick Reference Guide

6 off MN1500 ( ) 1.5v Batteries

3.2 Optional accessories

Type 1 test adaptor – Part number 405 950

4 Identifying parts of the unit

The numbering below refers to figure 1 and figure 2.

If the EV100 is being used to determine the presence or absence of hazardous voltages,

always prove the operation of voltage measurement function before and after use by means of

a known voltage source or proving unit.

Figure 1 EV100 Front view

Figure 2 EV100

nd view

EV100 Operating Instructions

- 7 -

LCD display

a. EVSE state - /B/C/D/E/F

b. Charge cable rating

c. Type 1 latch status – latched/Un latched

d. EVSE contactor status – open/closed

e. Vented system test active

f. Maximum available charging current reported by EVSE

g. Earth loop impedance / RCD trip time / Insulation resistance result

h. Low battery indication

i. Message display

j. Caution – refer to operating instruction. When this icon is active, the operating instructions must

be followed to avoid risk of danger.

k. NFC data available and ready for transfer

l. EVSE output active – charging voltage present

m. EVSE output voltage and phase

5 Using the EV100

5.1 Power On EV100

Press the ON/OFF key (2) to turn the EV100 on. Press and hold the ON/OFF key (2) for 2s to turn the

EV100 off

5.2 Battery condition check

The EV100 automatically performs battery condition checks whilst idle and during measurements. When

the battery level is low, the battery symbol icon (h) will appear on the EV100 display. The EV100 will

continue to function, however the batteries should be replaced.

Note: When the battery symbol icon is flashing all tests will be inhibited and the batteries

immediately must be replaced as described in section 8.2.

Figure 3 LCD display icons

EV100 Operating Instructions

- 8 -

5.3 Connecting the EV100

The EV100 can be used to simulate the presence of an Electric Vehicle (EV) connected to a charge point

via a Type 1 or Type 2 tethered cable. lternatively, in the case of an EVSE fitted with a Type 2 socket,

the EV100 can simulate connection of an EV via a detachable charging cable with a rating of 13 , 20 ,

32 or 70 by simulating the coding resistor that would be present in a cable of that rating.

5.3.1 Type 1 tethered cable

1. Connect the Type 1 test adaptor to the

EV100 test port (9). The test adaptor plug

and socket are keyed to ensure correct

orientation. Rotate the plug until the key

ways are aligned before inserting. Do not

force the plug into the socket. When the

plug is fully inserted, rotate the outer ring

to lock the connector in place.

2. Connect the test adaptor to the tethered

cable on the EVSE under test.

5.3.2 Type 2 tethered cable

Before connecting the test adaptor,

1. Press the uto key (2) repeatedly until “Cable” connection type is

shown in the message display (i).

2. Each press of the uto key (2) will cause the message display (i) to

toggle to the next available option.

Note: The selected simulation becomes the default setting and will

remain until changed using the Auto key (2), even if the EV100 is

powered off.

3. Connect the Type 2 test adaptor to the

EV100 test port (9). The test adaptor

plug and socket are keyed to ensure

correct orientation. Rotate the plug until

the key ways are aligned before

inserting. Do not force the plug into the

socket. When the plug is fully inserted,

rotate the outer ring to lock the

connector in place.

4. Connect the test adaptor to the tethered

cable on the EVSE under test.

EV100 Operating Instructions

- 9 -

5.3.3 Type 2 direct connection

1. Press the uto key (2) repeatedly until required connection type is

shown in the message display (i).

2. Each press of the uto key (2) will cause the message display (i) to

toggle to the next available option.

Note: The selected simulation becomes the default setting and will

remain until changed using the Auto key (2) when no test adaptor

is connected, even if the EV100 is powered off.

Note: This feature can be used to confirm that the EVSE under test reduces the available current

to a value that does not exceed the rating of the charging cable. However, some EVSE will

not operate unless the charging cable rating is identical to the rated capacity of the EVSE.

3. Connect the Type 2 test adaptor to the

EV100 test port (9). The test adaptor

plug and socket are keyed to ensure

correct orientation. Rotate the plug

until the key ways are aligned before

inserting. Do not force the plug into the

socket. When the plug is fully inserted,

rotate the outer ring to lock the

connector in place.

4. Connect the test adaptor to the Type 2

socket on the EVSE under test.

5.4 Standard auto sequence (excluding simulated EV faults)

Note: If the Stop key (4) is pressed at any point in a test sequence, all test results up to that point

in the sequence are transferred to the on-board NFC device and are available for transfer

to the Seaward EVSE obile App.

1. Connect the EV100 to the EVSE under test as described above in 5.3.

2. Press and release the uto key (2) within 2s

•If the connection type is a Type 1 tethered cable, the

charging cable latch position is shown by the display

icon (c). If the latched is opened at any point during the

test sequence, the sequence will be terminated.

EV100 Operating Instructions

- 10 -

•If the connection type is a Type 2 tethered cable, the

cable rating is shown by the display icon (b).

•The automated test will measure the PWM signal from the EVSE and display the maximum

available current, Imax, communicated by the PWM duty cycle. tick/cross is shown next to the

Imax value to indicate whether the PWM measured values are within the limits specified in

section 5.10.

•The EV100 will request charge current from the EVSE under test to drive it into state C.

Note: The EV100 will wait for a period of 60s for a response from the EVSE. If the EVSE does

not output a control pilot signal the EV100 will timeout and a warning message is

displayed as shown in section 5.10

•The display icon (a) will show state C, the contactor

icon (d) will change to the closed position and the

message display (i) will show “charge.”

•The voltage supplied by the EVSE is shown by the

display read out (m). tick/cross is shown next to the

voltage measurement to indicate whether the

measured values are within the limits specified in

section 5.10.

• In the case of a three-phase system, each phase to earth voltage is measured. t the

end of the test sequence the voltage display (m) will continually cycle through the three

phase to earth voltage and the phase indicator will indicate the phase of the voltage

displayed i.e. φ1, φ2, φ3

•The EV100 will then measure the earth loop impedance, Zs, and display the result in the

display (g).

•When the test sequence is complete, the test results are

transferred to the on-board NFC.

•If all measured values are within the limits specified in section

5.10, a tick and sequence pass result is shown in the message

display.

•The NFC display icon (k) appears when data is ready for

transfer to the Seaward EVSEMobile pp.

5.5 Extended auto, including simulated EV faults

If a fault occurs within an EV during the charge cycle, a correctly functioning EVSE will detect the

presence of a fault and open the contactor to terminate AC energy transfer to the vehicle. The EVSE must

open the contactor within the mains off delay specified in section 7.10. The EV100 can simulate a number

of fault conditions (diode short circuit, diode short to ground and diode open circuit) and measure the

mains off delay.

1. Connect the EV100 to the EVSE under test as described above in 5.3.

2. Press and hold the uto key (2) for >3s. The EV100 will bleep to confirm the extended sequence

has been selected

Indice

Altri manuali Seaward Apparecchiature di prova

Seaward

Seaward PrimeTest 300 Manuale utente

Seaward

Seaward Solar PV150 Manuale utente

Seaward

Seaward PrimeTest 300 Manuale utente

Seaward

Seaward PrimeTest 300 Manuale utente

Seaward

Seaward A252 Manuale utente

Seaward

Seaward PrimeTest 220 Manuale utente

Seaward

Seaward PrimeTest 125 EL Manuale utente

Seaward

Seaward Supernova Elite Manuale utente

Seaward

Seaward APOLLO+ Series Manuale utente

Seaward

Seaward PrimeTest 250+ Manuale utente

Seaward

Seaward APOLLO+ Series Manuale per l'uso e la cura

Seaward

Seaward Sentinel Series Manuale utente

Seaward

Seaward Clare B255 Manuale utente

Seaward

Seaward PV200 Manuale utente

Seaward

Seaward Live Line Tester Manuale utente

Seaward

Seaward ERT1557 Manuale utente

Seaward

Seaward APOLLO 500+ Manuale di installazione e d'uso

Seaward

Seaward PowerPlus 1557 Manuale utente

Seaward

Seaward 227A910 Manuale utente

Seaward

Seaward PrimeTest Series Manuale utente

Seaward

Seaward PAC3760 Manuale utente

Seaward

Seaward PrimeTest 100 Manuale utente

Seaward

Seaward PV200 Istruzioni per l'installazione e il funzionamento

Seaward

Seaward Apollo 600 Manuale utente

Manuali Apparecchiature di prova popolari di altre marche

SMART

SMART KANAAD SBT XTREME 3G Series Manuale utente

Agilent Technologies

Agilent Technologies BERT Serial Manuale utente

Agilent Technologies

Agilent Technologies N3280A Manuale utente

Vernier

Vernier Go Direct Voltage Manuale utente

Lifeloc

Lifeloc R.A.D.A.R. Manuale utente

Fluke

Fluke T5-600 Istruzioni per l'uso e l'installazione

Mercury

Mercury TSL01 Manuale utente

MAHA

MAHA MBT Series Manuale utente

Fuji Electric

Fuji Electric P-61 Manuale utente

ETC

ETC SealerAtor Manuale utente

Skyfine

Skyfine ETHYWAY V2 Manuale utente

Appion

Appion G5 Twin Manuale utente

PCB Piezotronics

PCB Piezotronics 8159-0112A Manuale utente

BW Technologies

BW Technologies MicroDock II Manuale utente

Sun Nuclear

Sun Nuclear 1027 Manuale utente

Biomark

Biomark HPR LITE READER Manuale utente

Hioki

Hioki 3169-20 Manuale utente

Ashcroft

Ashcroft ATE-100 Manuale utente