Sensia CLIF MOCK TC2000 Manuale utente

Manual No. 9A-70165002, Rev. 02

MEASUREMENT

CLIF MOCK™

True Cut 2000 Sampler

Controller

Installation, Operation & Maintenance Manual

MODEL: TC2000

True Cut 2000 Sampler Controller

Page Left Intentionally Blank

Important Safety Information

Terms Used in This Manual

Caution

Caution, risk of electric shock

Attention

Attention, risque d'électrocution

WARNING

A warning identifies information about practices or circumstances

that can lead to personal injury or death, property damage, or

economic loss.

AVERTISSEMENT

Un avertissement identifie des informations sur des pratiques ou

des circonstances pouvant entraîner des blessures corporelles ou

la mort, des dommages matériels ou des pertes économiques.

Caution

Caution statements Indicate actions or procedures which, if not

performed correctly, may lead to personal injury or incorrect function of

the instrument or connected equipment.

Attention

Indiquez les actions ou les procédures qui, si elles ne sont pas

effectuées correctement, peuvent entraîner des blessures ou un

mauvais fonctionnement de l'instrument ou de l'équipement connecté.

Note

Indicates additional information about specific conditions or

circumstances that may affect instrument operation.

Remarque

Indique des informations supplémentaires sur des conditions ou des

circonstances spécifiques pouvant affecter le fonctionnement de

l'instrument.

REVISION HISTORY

REVISION:

DESCRIPTION OF CHANGE:

ISSUER:

APPROVER:

DATE:

Initial Release

TMM

June 2011

Update Electronics Package

TMM

September

2020

True Cut 2000 Sampler Controller 
 
4 
Table of Contents 
Section 1: Introduction.................................................................................................................7 
Description......................................................................................................................................................... 7 
Section 2: True Cut 2000 Sampler Controller Components and Specifications.......................8 
Display............................................................................................................................................................... 8 
Power Supply..................................................................................................................................................... 8 
Product Identification......................................................................................................................................... 8 
Specification ...................................................................................................................................................... 9 
Section 3: Installation.................................................................................................................11 
General Information......................................................................................................................................... 11 
Mounting Options............................................................................................................................................. 11 
Hazardous Area Installations........................................................................................................................... 11 
Class I, Division 1 (CSA) Installations....................................................................................................... 11 
Class I, Division 2 (CSA) Installations....................................................................................................... 12 
Field Wiring...................................................................................................................................................... 12 
Grounding Procedures .............................................................................................................................. 13 
External DC Power Supply........................................................................................................................ 14 
Communications........................................................................................................................................ 15 
Turbine Input ............................................................................................................................................. 15 
Digital Output (Solid State Relay).............................................................................................................. 16 
Section 4: Operating the Controller...........................................................................................17 
Front Panel ...................................................................................................................................................... 17 
Keypad Overview............................................................................................................................................. 17 
Common Keypad Functions ............................................................................................................................ 18 
Stop a Sampling Period............................................................................................................................. 18 
Start a Sampling Period............................................................................................................................. 18 
Pause and Resume Sampling Without Starting a New Sampling Period ................................................. 18 
Display Status Indicators On Demand ...................................................................................................... 18 
Test the Controller..................................................................................................................................... 18 
On-Demand Display of Status Indicators and Volumes .................................................................................. 18 
Run Time................................................................................................................................................... 19 
Percent Done............................................................................................................................................. 19 
Flow Rate................................................................................................................................................... 19 
Total Volume ............................................................................................................................................. 19 
Grand Total Volume .................................................................................................................................. 19 
System Voltage ......................................................................................................................................... 19 
Sampler Status.......................................................................................................................................... 19 
Firmware Version ...................................................................................................................................... 20 
Samples Taken.......................................................................................................................................... 20 
Section 5: Programming the Controller.....................................................................................21 
Time-Based Sampling ..................................................................................................................................... 21 

 
 
5 
Batch/ Time Sampling ............................................................................................................................... 21 
Continuous Time Sampling ............................................................................................................................. 22 
Volume-Based Sampling................................................................................................................................. 22 
Volume Sampling ...................................................................................................................................... 22 
Sampler Test ................................................................................................................................................... 23 
Keypad Security............................................................................................................................................... 23 
Disable Security......................................................................................................................................... 23 
Basic Security............................................................................................................................................ 23 
Advanced Security..................................................................................................................................... 24 
Access Menu ................................................................................................................................................... 24 
Communication Port Settings.................................................................................................................... 24 
Reset All Totals ......................................................................................................................................... 24 
Load Factory Default Settings ......................................................................................................................... 24 
Security Bypass............................................................................................................................................... 24 
Section 6: True Cut 2000 Sampler Controller Spare Parts.......................................................26 
Appendix A: Communications Protocol....................................................................................30 
Introduction...................................................................................................................................................... 30 
Supported Commands..................................................................................................................................... 30 
Data Types ...................................................................................................................................................... 30 
Registers.......................................................................................................................................................... 30 
Appendix B: Publisher Notes.....................................................................................................34 
Support ............................................................................................................................................................ 34 
Warranty .......................................................................................................................................................... 34 
Disclaimer........................................................................................................................................................ 34 
Contact us........................................................................................................................................................ 36 
 
 

GENERAL

WARNING!

To avoid the risk of electric shock and fire, the following safety instructions must be

observed and the guidelines followed.

The specifications must not be exceeded, and the device must only be applied as

described in the following.

Prior to the installation and commissioning of the unit, the installation guide must be

examined carefully.

If the equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

GENERAL

AVERTISSEMENT!

Pour éviter tout risque de choc électrique et d'incendie, les consignes de sécurité de ce

manuel doivent être observées, et les instructions suivies.

Les spécifications ne doivent pas être dépassées, et l'unité ne doit être appliquée que

comme décrit dans le texte suivant.

Ce manuel doit être examiné avec soin, avant l'installation et la mise en service de

l'unité.

Si l'équipement est utilisé d'une manière non spécifiée par le fabricant, la protection

assurée par l'équipement peut être altérée.

INSTALLATION

WARNING!

Installation may only be carried out by electrically skilled and instructed personnel in

accordance with national legislation, including the relevant standards.

All technical data on the instrument is to be observed.

Changes to the design and modifications to the equipment are not permitted.

The equipment shall only be operated as intended and only in undamaged and perfect

condition.

Sufficient segregation must exist between different cables and wires carrying different

types of signal or power and all other circuits.

All wires must be terminated, complete with crimping lugs. Unused cores should be

terminated to the earth bus bar.

INSTALLATION

AVERTISSEMENT!

L’installation ne peut être effectuée que par un électricien qualifié, conformément à la

législation nationale, y compris les normes pertinentes.

Toutes les données techniques sur l'instrument doivent être observées.

Modifications de l'équipement ne sont pas autorisés.

L'équipement ne doit être utilisé comme prévu par le fabriquant et uniquement si il est

en parfait état.

Une séparation suffisante doit exister entre les différents câbles et les fils transportant

différents types de signaux ou de puissance et tous les autres circuits.

Tous les fils doivent être terminés, avec pattes de sertissage. Les noyaux non-utilisés

doivent être terminés au jeu de barres de la terre.

Section 1: Introduction

DESCRIPTION

The Clif Mock True Cut 2000 Sampler Controller, see Figure 1, is an electronic controller that can be used to

control any pneumatic device. When paired with a liquid/gas sample pump, the device is ideal for sampling

liquid or gas flow streams.

The controller can be configured to sample as time proportional or flow proportional. This design allows

external pacing devices such as turbines meters to control the sampling frequency.

The controller consists of an explosion proof enclosure with a window for viewing a dual LCD and a six-key

keypad, press control switch and electronic circuitry, see Figure 1.

Figure 1: True Cut 2000 Sampler Controller

True Cut 2000 Sampler Controller

Section 2: True Cut 2000 Sampler Controller

Components and Specifications

DISPLAY

Dual readouts in the front panel display provide a real-time sample count during operation and guide users

through configurable settings during device setup. In addition, a user can initiate a scrolling display of

performance status indicators and total volumes on demand during normal operation. Run time, percentage

of sample job completion, flow rate, total volume, grand volume, system voltage, sampler status, firmware

version, and sample count are recorded by the controller and available for display. See Section 4, for details.

Figure 2: True Cut 2000 Sampler Controller, internal view

POWER SUPPLY

The True Cut 2000 Sampler Controller supports external DC power input supply. An external 6 to 30V DC

power supply with a minimum of 65mA can be used to power the controller circuit board.

PRODUCT IDENTIFICATION

A serial tag mounted on top of the enclosure identifies the product by its part number and serial number, see

Figure 3. The current model of serial tag reflects Scanner 2000 microEFM, under Model it will show either

TC2000 (Electronics Controller) or LGS-2000 (Sampling System).

Section 2: True Cut 2000 Sampler Controller Components and Specifications

Figure 3: Serial Tag

SPECIFICATION

Table 1: TC2000 Sampler Controller

Enclosure

Explosion Proof, Type 4 enclosure

Keypad

6-Key membrane switch, Password-protected security available

Switch

Explosion Proof external Momentary Control Switch

Power Supply

6-30V DC external power supply

Operating Environment

True Cut 2000 Sampler Controller: -40°C to 70°C (-40°F to 158°F)

0 to 90% non-condensing relative humidity

LCD contrast is reduced below -30°C (-22°F)

Turbine Meter Input

Configurable sensitivity adjustment (20 mV to 200 mV, peak to peak)

Frequency range: 0 to 5000 Hz

Continuous 50/50 duty cycle

Programmable K-factor

Input amplitude: 20 mV to 3000 mV,peak to peak

Turbine

Setting

Input Sensitivity

0 –1000 Hz

1000 –2000

2000 –3500

3500 - 5000

Low (20 mV)

20 mVpp

25 mVpp

50 mVpp

Med (50 mV)

50 mVpp

70 mVpp

110 mVpp

140 mVpp

High (100

mV)

100 mVpp

150 mVpp

250 mVpp

350 mVpp

Highest (200

mV)

200 mVpp

380 mVpp

620 mVpp

850 mVpp

LCD Display

8-digit top readout of values (7-segment characters)

6-digit bottom readout of scrolling parameters and associated

engineering units (11-segment characters for easy-to-read prompts)

0.3” character height

Configurable scan parameters and duration

8-digit top readout of values (7-segment characters)

Digital Output, Solid State Relay

Rated 30V DC, 60mA max.

True Cut 2000 Sampler Controller

Sampling Methods (Time)

Batch Sampling (controller calculates the frequency of samples

required to fill the bottle in a specified time)

Time Sampling (controller collects samples at user-configured

frequency until specified number of samples is collected)

Continuous Time Sampling (controller collects samples at user-

configured frequency until sampling period is manually terminated)

Sampling Methods (Volume)

Turbine Input (controller collects samples to deliver specified volume,

based on turbine input frequency settings)

Volume Units

GAL, BBL, M3, LIT, CF, and NONE

Rate Units

/SEC, /MIN, /HR, and /DAY

Security

Two security levels with password protection

Communications

2 RS-485 communication ports (RTU Modbus®)

Safety Approval

True Cut 2000 Sampler Controller

Approved by CSA for US and Canada

Class I, Division 1, Groups B, C and D (explosion-proof)

Class I, Division 2, Groups A, B, C and D (non-sparking)

Type 4 enclosure

T6 temperature class

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