Sensia JISKOOT InSpec Sampler Manuale utente

JISKOOT™ MEASUREMENT SYSTEMS

InSpec Sampler Controller

Application Operation Manual

Software Version 5.10 - Volume 1

Manual No. H128, Rev. 1

MEASUREMENT

REVISION HISTORY

ISSUER

APPROVER

DATE

1st Issue ______________________________

JMc

SFW

NOV-30-2020

InSpec Sampler Controller 
 

Table of Contents 
SECTION 1: INTRODUCTION..............................................................................................................................11 
1 INTENDEDUSE...................................................................................................................................11 
2 IDENTIFYING THE PARTS OFTHE INSPECFRONT DISPLAY .........................................................11 
2.1 FRONT PANEL ...................................................................................................................11 
3 BASIC OPERATION OF THE INSTRUMENT (START, STOP, RESET, MANUAL)..............................14 
SECTION 2: COMMON SOFTWARE FEATURES...............................................................................................15 
1 MAIN FEATURES ................................................................................................................................15 
2 INSPEC SECURITY.............................................................................................................................15 
2.1 COMMON SECURITY MENU ITEMS.................................................................................15 
3 NAVIGATINGTHE INSPEC DISPLAY .................................................................................................17 
3.1 BASIC SCREEN LAYOUT ..................................................................................................17 
4 DATA ENTRY.......................................................................................................................................18 
4.1 NUMERIC ENTRY...............................................................................................................18 
4.2 ALPHANUMERIC ENTRY...................................................................................................19 
4.3 PASSWORD ENTRY ..........................................................................................................19 
4.4 QUESTIONS & DECISIONS...............................................................................................19 
4.5 SELECT/ASSIGN KEY........................................................................................................19 
5 REGISTERS.........................................................................................................................................20 
5.1 REGISTER MODE OPTIONS .............................................................................................20 
6 DISPLAY SETUP .................................................................................................................................22 
6.1 SCROLL SETUP.................................................................................................................22 
6.2 DISPLAY ITEMS .................................................................................................................22 
6.3 DISPLAY DEC.....................................................................................................................22 
6.4 ENGINEERING DISPLAY...................................................................................................22 
6.5 BAR GRAPH 1 ....................................................................................................................23 
6.6 BAR GRAPH 2 ....................................................................................................................23 
7 THE ALARMS MENU ...........................................................................................................................24 
7.1 Set Display Text ..................................................................................................................25 
7.2 Set Source Register ............................................................................................................25 
7.3 Set Active Register..............................................................................................................25 
7.4 Invert Active?.......................................................................................................................25 
7.5 Minimum Value....................................................................................................................25 
7.6 Maximum Register...............................................................................................................25 
7.7 Invert Rslt?..........................................................................................................................25 
7.8 Hysteresis (%).....................................................................................................................25 
7.9 Set phases ..........................................................................................................................25 
7.10 Alarm Delay.........................................................................................................................25 
7.11 Send to output.....................................................................................................................25 
7.12 Alarm Type..........................................................................................................................25 
7.13 Email notification .................................................................................................................26 
7.14 Inhibit Trim...........................................................................................................................26 
8 SECURITY...........................................................................................................................................26 
9 THE SYSTEMS MENU.........................................................................................................................26 
9.1 InSpec ID.............................................................................................................................26 
9.2 Set date/time.......................................................................................................................26 
9.3 Email Setup.........................................................................................................................27 
9.4 Serial ports,.........................................................................................................................28 
9.5 MODBUS TCP SLAVE........................................................................................................30 
9.6 MODBUS TCP MASTER.....................................................................................................30 
9.7 IP SETTINGS......................................................................................................................30 
9.8 USER COMMANDS............................................................................................................31 
9.9 IO.........................................................................................................................................32 
10 RECORDS AND LOGS ........................................................................................................................35 

 InSpec Sampler Controller 
 
 

10.1 GENERATE REPORT.........................................................................................................35 
10.2 PRINT..................................................................................................................................35 
10.3 DELETE BATCHES.............................................................................................................36 
10.4 EMAIL..................................................................................................................................36 
10.5 LOG SETUP........................................................................................................................38 
11 SOFTWARE DESCRIPTION................................................................................................................38 
11.1 OPERATING SYSTEM........................................................................................................38 
11.2 FILES ..................................................................................................................................38 
SECTION 3: DATA COMMUNICATIONS.............................................................................................................39 
1 WHAT IS IT?.........................................................................................................................................39 
2 ONEBIT AT ATIME, OR AWHOLE BYTE?.........................................................................................39 
3 PARALLEL TRANSMISSION...............................................................................................................39 
4 SERIAL TRANSMISSION ....................................................................................................................39 
5 SIMPLEX, HALF DUPLEX OR FULL DUPLEX?...................................................................................39 
6 SIMPLEX..............................................................................................................................................39 
7 HALF DUPLEX.....................................................................................................................................39 
8 FULL DUPLEX .....................................................................................................................................39 
9 THE RIGHT CONNECTION .................................................................................................................40 
10 RS232..................................................................................................................................................40 
11 RS422..................................................................................................................................................41 
12 RS485..................................................................................................................................................41 
13 LINE TERMINATION AND FAIL-SAFE ...........................................................................................................41 
SECTION 4: IP SETTINGS...................................................................................................................................42 
1 IP SETTINGS...........................................................................................................................................42 
1.1 What is an IP Address?.......................................................................................................42 
1.2 What do IP addresses look like?.........................................................................................42 
1.3 Configure DHCP..................................................................................................................43 
1.4 IP Address...........................................................................................................................43 
1.5 Subnet mask .......................................................................................................................43 
1.6 Default gateway...................................................................................................................44 
1.7 Primary DNS .......................................................................................................................44 
1.8 Secondary DNS...................................................................................................................44 
1.9 SMTP URL Address............................................................................................................45 
1.10 Print URL Address...............................................................................................................45 
1.11 NTP URL Address...............................................................................................................45 
1.12 View MAC Address..............................................................................................................45 
2 NTP SETUP (NETWORK TIME PROTOCOL SETUP)......................................................................................45 
3 RESOLVING IP ADDRESSES......................................................................................................................45 
3.1 EMAIL –DEFAULT SMTP PORT = 25 ...............................................................................45 
3.2 NETWORK PRINTER –DEFAULT PORT = 515................................................................46 
3.3 NTP TIME –DEFAULT PORT = 123 (UDP/IP PROTOCOL)..............................................46 
3.4 MODBUS TCP –DEFAULT NETWORK PORT = 502........................................................46 
SECTION 5: SD CARD FILE SYSTEM ................................................................................................................47 
1 SYSTEM DIRECTORY ...............................................................................................................................47 
1.1 MODLOG.CSV....................................................................................................................47 
1.2 REGLOG.CSV.....................................................................................................................47 
1.3 REBOOTLOG.CSV .............................................................................................................47 
1.4 SECLOG.CSV.....................................................................................................................47 
1.5 USERS.BIN.........................................................................................................................47 
2 BACKUP DIRECTORY ...............................................................................................................................47 
3 TEMP DIRECTORY ...................................................................................................................................47 
3.1 CSDATA..............................................................................................................................48 
3.2 IMAGES ..............................................................................................................................48 
3.3 SYSTEM..............................................................................................................................48 
4 BATCH DIRECTORY .................................................................................................................................48 

InSpec Sampler Controller 
 

4.1 LOG.TXT.............................................................................................................................49 
4.2 LOG.CSV ............................................................................................................................49 
4.3 AL_PH.CSV.........................................................................................................................49 
4.4 REPORT.TXT......................................................................................................................50 
4.5 REPORT.HTM.....................................................................................................................50 
SECTION 6: FTP FILE SYSTEM ACCESS..........................................................................................................51 
SECTION 7: INSITU PROGRAMMING ................................................................................................................52 
1 PROGRAMMING FROM THE BOOTLOADER ...................................................................................................52 
1.1 Automatic Software Update via the bootloader. ..................................................................52 
1.2 Manual Software Update Via The Bootloader. ....................................................................53 
2 UPGRADING EXISTING SOFTWARE VIA TESTCARD ......................................................................................54 
3 UPGRADING –THE UPGRADE DATA FOLDER. ..............................................................................................55 
4 UPGRADING THE BOOTLOADER SOFTWARE VIA THE APPLICATION ...............................................................56 
SECTION 8: SD CARD SYSTEM FILES..............................................................................................................58 
SECTION 9: MODBUS INFORMATION...............................................................................................................61 
1 GENERAL ...............................................................................................................................................61 
2 INVALID ADDRESSES ................................................................................................................................61 
3 MODBUS SERIAL SET-UP.......................................................................................................................61 
4 ETHERNET MODBUSTCP SETUP ..............................................................................................................61 
5 NODE NUMBER .......................................................................................................................................61 
6 MODE ....................................................................................................................................................61 
6.1 ASCII...................................................................................................................................62 
6.2 RTU.....................................................................................................................................62 
6.3 TCP.....................................................................................................................................62 
7 WORD ORDER ........................................................................................................................................62 
8 FUNCTIONS SUPPORTED..........................................................................................................................62 
9 MODBUS ADDRESSES..............................................................................................................................63 
10 COMMS DATA REGISTERS........................................................................................................................63 
11 RTU DELAY (SERIAL ONLY)......................................................................................................................63 
12 STRING SIZE ...........................................................................................................................................63 
13 FLOAT SIZE.............................................................................................................................................63 
14 START OFFSET........................................................................................................................................63 
15 MODBUS SLAVE ......................................................................................................................................64 
16 MODBUS MASTER ...................................................................................................................................64 
16.1 General................................................................................................................................64 
16.2 Queries Blocks ....................................................................................................................64 
16.3 Modbus poll delay (serial only)............................................................................................64 
16.4 Modbus retries.....................................................................................................................64 
SECTION 10: USER COMMANDS.......................................................................................................................65 
1 INTRODUCTION........................................................................................................................................65 
2 COMMAND TYPES ....................................................................................................................................65 
SECTION 11: USER CONFIGURABLE LOGIC (UCL) ........................................................................................67 
1 HOW DOES UCL RUN? ............................................................................................................................67 
2 HOW TO WRITE A UCL PROGRAM..............................................................................................................67 
3 HOW TO USE BUILD -PART 1 ....................................................................................................................67 
4 HOW TO EXECUTE A UCL PROGRAM..........................................................................................................67 
5 WHAT MAKES UP A UCL PROGRAM? .........................................................................................................68 
6 TYPES AND TYPE CASTING.......................................................................................................................69 
6.1 Integer Type........................................................................................................................69 
6.2 Floating Point Type..............................................................................................................69 
6.3 Boolean Type ......................................................................................................................69 
6.4 Register Names...................................................................................................................69 
6.5 Casting................................................................................................................................69 
7 ARITHMETIC OPERATORS (+, -, *, /, %)......................................................................................................70 

 InSpec Sampler Controller 
 
 

8 BOOLEAN LOGICAL OPERATORS (&&, ||, ^^, !)............................................................................................70 
9 BOOLEAN COMPARISON OPERATORS (==, !=, >, <, >=, <=)........................................................................70 
10 BIT-WISE OPERATORS (&, |, ^)..................................................................................................................71 
11 SHIFT OPERATORS (>>, <<) ....................................................................................................................71 
12 POINTER ARITHMETIC OPERATORS ...........................................................................................................71 
13 COMPLEX MATH OPERATORS (LOG, LN, POW, SIN, COS, TAN, ASIN, ACOS, ATAN)............................71 
13.1 LOG EXAMPLE...................................................................................................................71 
13.2 LN EXAMPLE......................................................................................................................71 
13.3 POW EXAMPLE..................................................................................................................72 
13.4 SIN EXAMPLE ....................................................................................................................72 
13.5 COS EXAMPLE...................................................................................................................72 
13.6 TAN EXAMPLE ...................................................................................................................72 
13.7 ASIN EXAMPLE..................................................................................................................72 
13.8 ACOS EXAMPLE ................................................................................................................72 
13.9 ATAN EXAMPLE.................................................................................................................72 
13.10 RAND EXAMPLE ................................................................................................................72 
14 OPERATORS DECISION MAKING (? :).........................................................................................................72 
15 OPERATOR PRIORITY AND PARENTHESISING ..............................................................................................73 
16 OPERATORS:CONDITIONAL JUMP LOOP LABELS (IF$LABEL, $LABEL:).....................................................73 
SECTION 12: FLOW WEIGHTED AVERAGING..................................................................................................76 
SECTION 13: PID BLOCKS.................................................................................................................................77 
SECTION 14: STORING CONFIGURATION BACKUPS.....................................................................................78 
SECTION 15: RESTORING CONFIGURATION BACKUPS................................................................................79 
SECTION 16: SYSTEM START UP MENU..........................................................................................................80 
1 EXIT.....................................................................................................................................................80 
2 TOGGLE WDOG..................................................................................................................................80 
3 ENABLE DEBUG..................................................................................................................................80 
4 DEFAULT UK.......................................................................................................................................80 
5 DEFAULT US.......................................................................................................................................80 
6 DEFAULT MODBUS ............................................................................................................................80 
7 CLEAR MODBUS ADDRS....................................................................................................................80 
8 DEFAULT FILES..................................................................................................................................80 
9 WIPE INSTRUMENT............................................................................................................................80 
10 FORMAT SD CARD .............................................................................................................................81 
11 STARTUP CTRL ..................................................................................................................................81 
12 CLEAR REG CHECK ...........................................................................................................................81 
13 REGISTER EDITOR.............................................................................................................................81 
14 SYSTEM BACKUP...............................................................................................................................81 
15 SYSTEM RESTORE ............................................................................................................................81 
SECTION 17: WEB (HTTP) INTERFACE.............................................................................................................82 
SECTION 18: SVG SCHEMATIC - WEB INTERFACE ........................................................................................83 
SECTION 19: REMOTE IO MODULE ..................................................................................................................87 
1 FIELD CONNECTIONS........................................................................................................................87 
2 CONNECT WITHWEB INTERFACE....................................................................................................87 
3 REMOTE ADCDEVICE .......................................................................................................................88 
4 REMOTE DAC DEVICE .......................................................................................................................89 
5 REMOTE DIGITAL DEVICE.................................................................................................................90 
6 REMOTE PULSE DEVICE ...................................................................................................................90 
SECTION 20: REMOTE IO WEB PAGE...............................................................................................................92 
SECTION 21: SAFETY INFORMATION...............................................................................................................93 
SECTION 22: INSTALLATION DETAILS.............................................................................................................94 
1 GENERAL............................................................................................................................................94 
2 LOCATION...........................................................................................................................................94 
3 MOUNTING..........................................................................................................................................94 

InSpec Sampler Controller 
 

SECTION 23: MAKING CONNECTIONS.............................................................................................................95 
1 FIELD AND POWER CONNECTIONS (REAR).................................................................................................95 
2 INPUT POWER....................................................................................................................................95 
2.1 EARTHING REQUIREMENTS............................................................................................95 
3 SHIELDED (SCREENED) CABLES .....................................................................................................96 
SECTION 24: FIELD CONNECTIONS .................................................................................................................97 
1 CABLE SCREENS &DRAIN WIRES....................................................................................................97 
2 PLUG NO’S 1,2,3&4..........................................................................................................................97 
2.1 RELAY OUTPUTS (4 OFF).................................................................................................97 
3 PLUG NO. 5..........................................................................................................................................98 
3.1 RS422 & RS485 TERMINOLOGY.......................................................................................98 
3.2 RS422 & RS485 TERMINATION ........................................................................................99 
3.3 RS422 & RS485 CONNECTIONS.......................................................................................99 
4 PLUG NO. 6..........................................................................................................................................99 
4.1 24V DC POWER (1 OFF)..................................................................................................100 
4.2 DUAL FUNCTION DIGITAL INPUTS/OUTPUTS (4 OFF).................................................100 
4.3 VOLTAGE OR CURRENT PULSE INPUTS (2 OFF) ........................................................100 
4.4 4-20mA ANALOGUE OUTPUT (2 off)...............................................................................101 
4.5 4-20mA ANALOGUE INPUT (3 off)...................................................................................101 
SECTION 25: INSTRUMENT SPECIFICATIONS...............................................................................................102 
1 GENERAL SPECIFICATIONS............................................................................................................102 
2 INSULATION CO-ORDINATION........................................................................................................103 
2.1 AC POWER INLET CREEPAGE/CLEARANCE................................................................103 
2.2 RELAY OUTPUTS CREEPAGE/CLEARANCE.................................................................103 
3 COMPLIANCE TO INTERNATIONAL STANDARDS..........................................................................103 
SECTION 26: INSTRUMENT BREAKDOWN.....................................................................................................104 
1 DISASSEMBLY..................................................................................................................................104 
2 REASSEMBLY...................................................................................................................................104 
SECTION 27: PRINTED CIRCUIT BOARDS .....................................................................................................105 
1 FITTING &REMOVAL........................................................................................................................105 
1.1 MAIN CASE/EXTRUSION.................................................................................................105 
1.2 FRONT PANEL .................................................................................................................105 
2 PRINTED CIRCUIT BOARD CONFIGURATION................................................................................106 
2.1 PCB HANDLING PRECAUTIONS.....................................................................................106 
2.2 PCB IDENTIFICATION & DESCRIPTION.........................................................................106 
3 F3174 CONFIGURATION ..................................................................................................................107 
3.1 BATTERY REPLACEMENT..............................................................................................107 
4 F3175 CONFIGURATION ..................................................................................................................108 
4.1 SWITCH SETTINGS FOR ‘SW1’.......................................................................................108 
4.2 TRIGGER THRESHOLD ADJUSTMENT..........................................................................108 
5 F3176 CONFIGURATION ..................................................................................................................109 
5.1 DISPLAY CONTRAST ADJUSTMENT..............................................................................109 
SECTION 28: FREQUENTLY ASKED QUESTIONS .........................................................................................111 
1 BATTERY STORAGE LIFE................................................................................................................111 
2 DATA RETENTION TIME...................................................................................................................111 
3 LCD BACKLIGHT LIFE EXPECTANCY..............................................................................................111 
SECTION 29: MAINTENANCE / ENTRETIEN ...................................................................................................112 
1 HEALTH AND SAFETY PRECAUTIONS /PRECAUTION SANTE ET SECURITE.............................112 

InSpec Sampler Controller

29.2 CLEANING THE INSPEC...................................................................................................................112

SECTION 30: TROUBLESHOOTING.................................................................................................................113

30.1 SOLVING COMMON PROBLEMS.....................................................................................................113

30.1.1 POWER & BATTERY PROBLEMS...................................................................................113

30.1.2 DISPLAY PROBLEMS ......................................................................................................113

30.1.3 SERIAL PROBLEMS.........................................................................................................113

SECTION 31: SUPPORT....................................................................................................................................115

31.1 CONTACT INFORMATION................................................................................................................115

31.2 RECOMMENDED SPARES...............................................................................................................115

31.2.1 First 10 Years Operation ...................................................................................................115

31.2.2 10+ Years Operation.........................................................................................................115

31.3 REPACKAGINGFOR SHIPMENT .....................................................................................................115

SECTION 32: DEFINITION OF TERMS & SYMBOLS.......................................................................................116

32.1 ABBREVIATIONS &ACRONYMS......................................................................................................116

32.2 SYMBOLS /SYMBOLES....................................................................................................................118

APPENDIX A: INSPEC CONTROLLER PANEL CUT-OUT DETAIL.................................................................120

APPENDIX B: INSTALLATION SEQUENCE (SAFE AREA UNIT) ...................................................................121

APPENDIX C: REMOTE I/O (RIO) CONFIGURATION......................................................................................124

APPENDIX D: PUBLISHER NOTES..................................................................................................................126

*Mark of Sensia

InSpec Sampler Controller

GENERAL

WARNING!

This instrument is designed for connection to hazardous electric voltages.

Ignoring this warning can result in severe personal injury or mechanical damage.

To avoid the risk of electric shock and fire, the safety instructions of this manual must be

observed and the guidelines followed.

The specifications must not be exceeded, and the unit must only be applied as described

in the following.

Prior to the installation and commissioning of the unit, this manual must be examined

carefully.

If the equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

HAZARDOUS

VOLTAGE

CAUTION!

WARNING!

Until the instrument is fixed, do not connect hazardous voltages to the instrument.

The following operations should only be carried out on a disconnected module and under

ESD-safe conditions: -

Dismantlement of the instrument for setting of dipswitches and jumpers.

General mounting, connection and disconnection of wires.

Troubleshooting the module.

REPAIR OF THE INSTRUMENT MUST ONLY BE DONE BY JISKOOT.

INSTALLATION

WARNING!

Installation may only be carried out by electrically skilled and instructed personnel in

accordance with national legislation, including the relevant standards.

All technical data on the instrument is to be observed.

Changes to the design and modifications to the equipment are not permitted.

The equipment shall only be operated as intended and only in undamaged and perfect

condition.

Sufficient segregation must exist between different cables and wires carrying different

types of signal or power and all other circuits.

All wires must be terminated, complete with crimping lugs. Unused cores should be

terminated to the earth bus bar.

InSpec Sampler Controller

GENERAL

ATTENTION!

Cet instrument est conçu pour la connexion à des tensions électriques dangereuses.

Ignorer cet avertissement peut entraîner des blessures graves ou des dommages

mécaniques.

Pour éviter tout risque de choc électrique et d'incendie, les consignes de sécurité de

ce manuel doivent être observées, et les orientations suivies.

Les spécifications ne doivent pas être dépassées, et l'unité ne doit être appliquée que

comme décrit dans le texte suivant.

Avant la mise en service et l'installation de l'unité, ce manuel doit être examiné avec

soin.

Si l'équipement est utilisé d'une manière non spécifiée par le fabricant, la protection

assurée par l'équipement peut être altérée.

TENSION

DANGEREUSE

ATTENTION!

Ne pas connecter des tensions dangereuses à l'instrument avant que celui-ci ne soit fixé.

Les opérations suivantes doivent être effectuées avec le module débranché et dans des

conditions DES:-

Démantèlement de l'instrument pour régler les dipswitches et cavaliers.

Montage, connexion et déconnexion des fils.

Dépannage du module.

LA REPARATION DE L’APPAREIL DOIT UNIQUEMENT ETRE EFFECTUEE PAR

JISKOOT.

INSTALLATION

ATTENTION!

L’installation ne peut être effectuée que par du personnel électricien qualifié,

conformément à la législation nationale, y compris les normes pertinentes.

On doit observer toutes les données techniques sur l'instrument.

Les changements au niveau de la conception ou de l'équipement ne sont pas autorisés.

L'équipement doit être utilisé comme prévu et uniquement s’il est dans un état intact et

parfait.

Une séparation suffisante doit exister entre les différents câbles et les fils transportant

différents types de signaux ou de puissance et tous les autres circuits.

Tous les fils doivent être terminés, avec pattes de sertissage. Les noyaux non-utilisés

doivent être terminés au jeu de barres de la terre.

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